Preparation method of soft magnetic composite powder core
A soft magnetic composite, powder core technology, applied in the manufacture of inductors/transformers/magnets, magnetic materials, magnetic objects, etc. High saturation magnetic induction, low eddy current loss, and the effect of improving molding density
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Embodiment 1
[0043] The first step is to prepare amorphous and nanocrystalline Fe 74.5 Si 13.5 Nb 2.5 B 8.5 Cu 1 Main powder:
[0044] Calculate the element composition formula Fe according to the atomic percentage 74.5 Si 13.5 Nb 2.5 B 8.5 Cu 1 The mass percent of the constituent elements in the element, weigh the required amount of component raw materials according to the calculated mass percent of the element: pure iron, pure silicon, ferro-niobium, ferro-boron and pure copper, wherein the mass fraction of niobium in ferroniobium 66.5%, and the mass fraction of boron in ferroboron is 17.4%, thus completing the preparation of raw materials, smelting the raw materials of the above components evenly and spraying out an amorphous thin strip with a thickness of 30 μm and a width of 10 mm in the atmospheric environment. Thin strip in vacuum -1 In the heat treatment furnace of Pa, the temperature is heated from room temperature to 480°C at a heating rate of 1°C / min, and then heated fr...
Embodiment 2
[0063] In this embodiment, the amorphous nanocrystalline Fe 74.5 Si 13.5 Nb 2.5 B 8.5 Cu 1 The mass fraction of the main powder is changed to 60%, the mass fraction of the gas-atomized FeNi50 powder is changed to 40%, and other processes are the same as in Example 1.
[0064] The soft magnetic properties and mechanical properties of the soft magnetic composite powder core prepared in this example are shown in Table 1.
Embodiment 3
[0066] The first step is to prepare amorphous and nanocrystalline Fe 70 Si 15.5 Nb 2 Mo 1.5 B 10 Cu 1 Main powder:
[0067] Calculate the element composition formula Fe according to the atomic percentage 70 Si 15.5 Nb 2 Mo 1.5 B 10 Cu 1 The mass percentage of the constituent elements in the element, weigh the required amount of component raw materials according to the calculated mass percentage of the element: pure iron, pure silicon, ferro-niobium, ferro-molybdenum, ferro-boron and pure copper, wherein niobium in ferroniobium The mass fraction of boron in ferro-boron is 66.5%, the mass fraction of boron in ferro-molybdenum is 17.4%, and the mass fraction of molybdenum in ferro-molybdenum is 50%, thus completing the preparation of raw materials, smelting the raw materials of the above components evenly and spraying them out in the atmosphere An amorphous thin strip with a thickness of 40 μm and a width of 5 mm, the thin strip is vacuumed -1 In the heat treatment fur...
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