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Graphene coating for corrosion prevention of thermal power plant desulfurization chimney, and preparation method of graphene coating

A graphene, thermal power plant technology, applied in anti-corrosion coatings, fire-retardant coatings, coatings, etc., can solve the problems of short service life, low durability and thermal stability of anti-corrosion coatings, deformation of anti-corrosion coatings, etc. Effects of stability and durability, enhanced sag resistance, improved mechanical properties

Active Publication Date: 2017-02-01
CHENGDU LONGZHIQUAN SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are three problems with this coating: 1. The thermal conductivity of vinyl resin is poor, and its heat distortion temperature is between 120-135°C, while the temperature of industrial waste gas treated by desulfurization and denitrification towers is generally 200-300°C, even if the desulfurization and denitrification tower The temperature of the final net flue gas is also around 100°C. After the desulfurization tower works for a long time, the temperature of the anti-corrosion coating is relatively high due to poor heat dissipation. Defects such as deformation, microcracks, and thermal decomposition of the coating make the durability and thermal stability of the anti-corrosion coating lower and the service life shorter, and these problems cannot be solved by graphene nanosheets alone; 2. Smoke It often contains a certain amount of water mist and dust, which causes more dirt to adhere to the surface of the anti-corrosion coating and is not easy to clean. Workers often need to enter the tower to clean it, which is labor-consuming and time-consuming; 3. Graphene nanosheets are a new type of The material (see another invention patent 201410617460.9 of the applicant for details) requires special manufacturing, which not only increases the process flow and process cost, but also has poor adaptability and weak versatility, and greatly limits market promotion and application

Method used

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  • Graphene coating for corrosion prevention of thermal power plant desulfurization chimney, and preparation method of graphene coating

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A kind of preparation method of graphene coating for desulfurization chimney anticorrosion of thermal power plant, specifically comprises the following steps:

[0039] Step 1. Blend graphene with a thickness of 20nm and a layer number of 10 layers with first-grade absolute ethanol in a ratio of 1:30 by mass in a blender and fully stir for 40 minutes at a stirring speed of 800 rad / min. Then add 0.5wt% silane coupling agent KH-550 and continue to stir for 20 minutes until it is evenly stirred. After stirring evenly, put the mixture into an ultrasonic emulsification disperser for full dispersion. The dispersion time is 50 minutes. Finally, take out the mixture and put it in an oven for drying Dry to obtain component A, wherein the operating frequency of the ultrasonic emulsification disperser is 40KHz, and the operating temperature is 30°C;

[0040] Step 2, filler preparation, weigh sericite powder and boron nitride powder according to the mass ratio of 5:7, place sericite...

Embodiment 2

[0047] Embodiment two is identical with embodiment one, and its difference is, a kind of thermal power plant desulfurization chimney anticorrosion graphene coating preparation method specifically comprises the following steps:

[0048] Step 1. Blend graphene with a thickness of 30nm and a layer number of 15 layers with primary anhydrous ethanol in a ratio of 0.5:30 by mass in a blender and fully stir for 50min at a stirring speed of 800rad / min. Then add 0.5wt% silane coupling agent KH-550 and continue to stir for 25 minutes until it is evenly stirred. After stirring evenly, put the mixture into an ultrasonic emulsification disperser for full dispersion. The dispersion time is 50 minutes. Finally, take out the mixture and put it in an oven for drying Dry to obtain component A, wherein the operating frequency of the ultrasonic emulsification disperser is 60KHz, and the operating temperature is 30°C.

[0049] Step 2, filler preparation, weigh mica powder and boron nitride powder ...

Embodiment 3

[0056] Embodiment three is identical with embodiment one and embodiment two, and its difference is that, a kind of preparation method of graphene coating for desulfurization chimney anticorrosion of thermal power plant specifically comprises the following steps:

[0057] Step 1. Blend graphene with a thickness of 50nm and a layer number of 20 layers with first-grade absolute ethanol in a ratio of 0.7:30 by mass in a blender and fully stir for 60 minutes at a stirring speed of 800 rad / min. Then add 0.5wt% silane coupling agent KH-550 and continue to stir for 30 minutes until it is evenly stirred. After stirring evenly, put the mixture into an ultrasonic emulsification disperser for full dispersion. The dispersion time is 60 minutes. Finally, take out the mixture and put it in an oven for drying Dry to obtain component A, wherein the operating frequency of the ultrasonic emulsification disperser is 50KHz, and the operating temperature is 50°C.

[0058] Step 2, filler preparation...

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Abstract

The invention discloses graphene coating for corrosion prevention of a thermal power plant desulfurization chimney. The graphene coating consists of the following raw materials in parts by weight: 90 to 100 parts of film-forming resin, 0.5 to 3 parts of graphene, 0.5 to 2 parts of reinforced fibers, 10 to 20 parts of fillers, 10 to 20 parts of a curing agent, 15 to 30 parts of a diluents, 1 to 5 parts of polyacrylic acid, 1 to 5 parts of a polyethylenimin crosslinking agent, 1 to 3 parts of stearate and 2 to 6 parts of aids. By the mode of adding the raw materials, such as the reinforced fibers, the fillers, the polyethylenimin crosslinking agent and the polyacrylic acid, the defect that the existing corrosion-resistant coating has low durability and heat stability is overcome, the problem that the corrosion-resistant coating layer is easy to pollute and difficult to clean is solved, the developed graphene corrosion-resistant coating can completely adapt to the high-temperature strong-acid environment, the manufacturing process is simple, the practicability is high and the graphene coating is particularly suitable for thermal power plant desulfurization chimneys and flues.

Description

technical field [0001] The invention relates to the field of anticorrosion of thermal power desulfurization chimneys, in particular to a method for preparing a graphene coating for anticorrosion of desulfurization chimneys of thermal power plants. Background technique [0002] At present, with the implementation of the national energy conservation and emission reduction strategy, the national environmental protection policy requires the thermal power industry to compel the installation of desulfurization system devices. In today's wet limestone desulfurization process, although the content of sulfur dioxide in the flue gas is greatly reduced after treatment, the humidity of the flue gas increases after desulfurization, and the flue gas will condense on the walls of the absorption tower and other devices, which will bring sulfuric acid in the desulfurization process. Gas hydrolysis will form a corrosive environment with different low pH values, forming a highly corrosive acid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D201/02C09D133/02C09D179/04C09D5/08C09D7/12
CPCC08K2201/003C08K2201/011C08K2201/014C08L2201/08C08L2205/03C09D5/08C09D5/18C09D201/02C08L33/02C08L79/04C08K13/06C08K9/06C08K3/04C08K3/34C08K2003/2241C08K2003/385C08K7/06
Inventor 谢纯张学双朱晓杰陈锐廖凡
Owner CHENGDU LONGZHIQUAN SCI & TECH
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