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Method for manufacturing alligatoring ring matrix with novel structure

A manufacturing method and new structure technology, applied to gears, other household appliances, household appliances, etc., can solve the problems of high manufacturing cost, insufficient strength of large-diameter gear rings, low material utilization rate, etc., and achieve the effect of simple manufacturing process

Inactive Publication Date: 2010-03-03
CHENGDU HAONENG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention aims to solve the problems in the production process of the traditional synchronizer gear ring base, such as very complex process, low production efficiency, low material utilization rate, large consumption of expensive non-ferrous metals, high manufacturing cost and insufficient strength of large diameter gear rings, etc. Technical problem, in order to provide a manufacturing method of a new structural gear ring base with simple manufacturing process, high production efficiency, high material utilization rate, saving precious metals, low production cost, and high strength of large diameter gear rings

Method used

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  • Method for manufacturing alligatoring ring matrix with novel structure
  • Method for manufacturing alligatoring ring matrix with novel structure
  • Method for manufacturing alligatoring ring matrix with novel structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] Made as figure 1 , figure 2 , image 3 The schematic diagram of the processing process of the gear ring base shown in the figure is as follows: Figure 33 , the specific process steps refer to Figure 7-Figure 20 :

[0068] Process 1: punching and blanking.

[0069] Equipment: full hydraulic fine blanking press

[0070] Mold working drawing see Figure 7 , use the outer slider of the special press to drive the ring gear blank holder 12 to move down, press the material on the upper end surface of the die, and at the same time, the inner slide of the full hydraulic fine blanking press moves down quickly to drive the punch 11 of the mold to move down. The outer contour of the product is cut, and at the same time, the inner punch of the full hydraulic fine blanking press moves up quickly, driving the inner punch 17 upward, and under the action of the inner hole of the punch 11, the inner contour of the product is cut.

[0071] After the blanking is completed, the up...

Embodiment 2

[0107] Made as Figure 4 , Figure 5 , Figure 6 The gear ring base with the upper flange is shown, and the schematic diagram of its processing process is as follows Figure 34 , the specific process steps refer to Figure 21-Figure 32 :

[0108] Process 1: punching and blanking.

[0109] Equipment: full hydraulic fine blanking press

[0110] Mold working drawing see Figure 21, using the outer slider of the special press to drive the ring gear blank holder 55 to move down to press the material on the upper end surface of the die, and at the same time, the inner slide of the full hydraulic fine blanking press moves down quickly to drive the punch 56 of the mold to move down. The outer contour of the product is cut, and at the same time, the inner punch of the full hydraulic fine blanking press moves up quickly, driving the inner punch 59 upward, and under the action of the inner hole of the punch 56, the inner contour of the product is cut.

[0111] After the blanking i...

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Abstract

The invention discloses a method for manufacturing an alligatoring ring matrix with a novel structure, relating to the technical field of synchronizers alligatoring rings of automobile gearboxes and aiming at solving the technical problems that the conventional method for manufacturing the synchronizers alligatoring rings has complicated process, low production efficiency, low material utilizationrate, large amount of consumption of expensive nonferrous metals, extremely-high production cost, poor strength of large-diameter alligatoring rings and the like. The method for manufacturing the alligatoring ring matrix with the novel structure comprises the following steps: blanking: annealing, parkerising and saponifying; bending lug bosses: flanging to form an internal conical surface; finelypunching into a tooth shape: annealing, parkerising and saponifying; extruding a locking surface: finely shaping the tooth shaft of involute; fine correction; thermal treatment; shot blast treatment;and finely machining the internal conical surface. The invention is suitable for manufacturing alligatoring ring matrixes with novel structures of the automobile gearboxes.

Description

technical field [0001] The invention relates to the technical field of a gear ring of an automobile gearbox synchronizer, in particular to a method for manufacturing a base body of a gear ring with a new structure. Background technique [0002] At present, most of the synchronizer gear rings used in small and medium-sized automobile gearboxes are made of complex copper alloys through casting and forging. The surface is sprayed with molybdenum or friction material is attached to improve the friction coefficient and service life of the inner surface. The manufacturing process is very complicated, the production efficiency is low, the production cycle is long, the consumption of materials is large, and the utilization rate of materials is very low. The copper, nickel, cobalt and other non-ferrous metals consumed by the copper alloy gear ring are expensive. [0003] The powder metallurgy base gear ring is formed by powder metallurgy forming and sintering, and then cutting and a...

Claims

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Application Information

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IPC IPC(8): B21D53/28
Inventor 王晓波李勇刚周英
Owner CHENGDU HAONENG TECH CO LTD
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