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Low-alloy bainite ductile iron abrading-ball

A technology of bainitic nodular and cast iron grinding balls, which is applied in the field of nodular cast iron and metal materials, and can solve the problems affecting the microstructure and material properties of nodular cast iron, the reduction of material strength, hardness, toughness, and the inability to effectively control the heat preservation temperature. Achieve the effects of reducing equipment investment and energy consumption, simplifying operations, and good toughness

Inactive Publication Date: 2010-01-27
GUILIN UNIV OF ELECTRONIC TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The isothermal furnace cannot effectively control the holding temperature, which affects the structure and material properties of ductile iron. The residual austenite in the structure increases, and even pearlite transformation occurs. Therefore, when the size of the part is large, the depth of the hardened layer cannot reach Requirements, so that the internal strength, hardness and toughness of the material will be significantly reduced

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Green sand molding, melting alloys in a one-ton cupola.

[0029] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):

[0030] C: 3.60 S i : 2.80 Mn: 0.15 Cr: 0.18

[0031] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05

[0032] Cu: 0.50 Bi: 0.02 RE: 0.05 F e :margin.

[0033] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.

[0034] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.

[0035] (...

Embodiment 2

[0042] Green sand molding, melting alloys in a one-ton cupola.

[0043] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):

[0044] C: 3.65S i : 3.2 Mn: 0.15 Cr: 020

[0045] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05

[0046] Cu: 0.50 Bi: 0.02 RE: 0.05 F e :margin.

[0047] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.

[0048] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.

[0049] (4) ...

Embodiment 3

[0055] Green sand molding, melting alloys in a one-ton cupola.

[0056] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):

[0057] C: 3.62 S i : 3.5 Mn: 0.15 Cr: 0.19

[0058] Mo: 0.40 S: 0.02 P: 0.07 Mg: 0.05

[0059] Cu: 0.50 Bi: 0.02 RE: 0.05 F e :margin.

[0060] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.

[0061] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.

[0062] (4...

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Abstract

A low alloy bainite ductile iron grinding ball is provided. The chemical compositions of the grinding ball (weight percentage) are as follows: 3.5 to 3.8 percent of C, 2.8 to 3.8 percent of Si, 0.1 to 0.5 percent of Mn, 0.15 to 0.35 percent of Cr, 0.35 to 0.5 percent of Mo, less than or equal to 0.03 percent of S, less than or equal to 0.1 percent of P, 0.03 to 0.08 percent of Mg, 0.5 to 1.5 percent of Cu, 0.01 to 0.03 percent of Bi and 0.02 to 0.07 percent of Re, and the rest is Fe. The ball is made through the following heat treatment steps: (1) heating the grinding ball to be at 880-960 DEG C; (2) quenching in mechanical oil; (3) taking the ball out when the surface temperature is 150-230 DEG C; (4) implementing the sands burying and the insulation tempering rapidly with temperature for 6-8h or taking the ball out for the air cooling after the sands burying and the insulation tempering for 1-3h. The obtained grinding ball has the advantages of reasonable organization structure, high surface strength, high hardness, good wear resistance, high inner toughness and perfect comprehensive property and is especially applied to crushing materials.

Description

technical field [0001] The invention relates to metal materials, especially ductile iron, more specifically low-alloy bainite ductile iron grinding balls. Background technique [0002] Low-alloy bainitic ductile iron has high strength, hardness and toughness, and has good casting performance. It is known as one of the major achievements in cast iron metallurgy in the past 40 years. At present, the heat treatment methods for obtaining bainitic ductile iron mainly include traditional salt bath isothermal cooling and water medium controlled cooling method isothermal quenching (CN200510044091.X) Wei Deqiang "Development and Production of Bainite Ductile Iron Grinding Ball Material" (Journal of Xiangtan University of Science and Technology 2005.Vo27 No 1.: 94-97) discloses the heat treatment process of using casting waste heat to produce low alloy (M o , M n 、C u 、C r ) The method of ductile iron grinding ball material, using 900 ~ 950 ℃ hot open case rapid cooling (oil quenc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C21D1/18C21D9/36
Inventor 魏德强
Owner GUILIN UNIV OF ELECTRONIC TECH
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