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Dampproof hydrogen sulfide stress corrosion steel and preparing method thereof

A stress corrosion and hydrogen sulfide technology, applied in the field of wet hydrogen sulfide stress corrosion resistant alloy steel, can solve the problems of 16MnR plate hardness mismatch, increased manufacturing cost, poor weldability of alloy steel materials, etc., and achieve good resistance to CL ion stress corrosion , good high-temperature mechanical properties, anti-H2S stress corrosion effect

Inactive Publication Date: 2005-03-16
SHANGHAI IRON & STEEL CO LTD NO 5 BAOSHAN IRON & STEEL GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to achieve the purpose of prolonging the operation period of equipment, some oil refining companies have tried to use 304, 316 and other stainless steel materials, but there are the following shortcomings: (1) The manufacturing cost of crude oil refining equipment such as heat exchangers has increased significantly; (2) when the temperature When the temperature is higher than 50°C, pitting corrosion and Cl ion stress corrosion (SCC) cracking are prone to occur, so that the operating life of crude oil refining equipment has not been significantly improved
[0005] In the 1990s, relevant domestic steel mills, research institutes and refining and chemical companies jointly developed Cr-Al-Mo-V steel and Cr-Al-Mo alloy steel materials with rare earths. Although they have certain moisture resistance H2S However, in practical applications, it is found that these alloy steel materials have poor weldability and are not as hard as the commonly used 16MnR plate (16MnR plate is a common shell material for heat exchangers in refineries). Matching, cracks are easy to initiate at the weld, which affects the service life of crude oil refining equipment in refineries
Therefore, the current steel properties cannot meet the requirements for the use of high-sulfur crude oil refining equipment in refining and chemical enterprises

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Example 1: Chemical composition: C 0.06%, Mn 0.36%, Si 0.24%, Cr 2.10%, Mo 0.34%, Al 0.58%, P 0.008%, S 0.002%, Ni 0.09%, Cu 0.11%, Ti 0.010% , W 0.01%, Sn 0.012%, Sb 0.001%, Pb 0.0015%, As 0.004%, Bi 0.001%, [H] 0.0001%, [N] 0.008%, [O] 0.0011%. Non-metallic inclusions are rated according to JK series A: 0.5 level, B: 1.0 level, C: 0.5 level, D: 1.0 level. The bar sample was normalized at 940°C for 45 minutes, and tempered at 700°C for 2 hours: the metallographic structure was ferrite + pearlite, and the actual grain size was 7 grades. The mechanical properties at room temperature are: Rm tensile strength: 435Mpa; ReL yield strength: 295Mpa; A elongation: 38%; Z reduction of area: 82%; Charpy V-notch impact energy: 286 ~ 293J (room temperature), 292J ( 0°C), 215~228J (-20°C).

Embodiment 2

[0048] Embodiment 2: Sinopec Lanzhou Equipment Failure Analysis and Prevention Research Center tests the object of the present invention, and the result is: a) in the NACE TM01-77-1986 standard solution medium, through 720 hours of testing, its corrosion rate is equivalent to 10# steel, The corrosion resistance level is 2, but the surface after corrosion is uniform, without pits and pits, which is better than 10# steel, and can be used in wet H2S medium with a pH value greater than 4; b) the corrosion rate and 1Cr18Ni9Ti is equivalent, about 12.2% of 10# steel, showing that its hydrochloric acid corrosion resistance is better than 10# steel; c) when the loading stress reaches 95% of its yield limit in the NACE standard test medium, no corrosion is found after 720 hours of immersion Cracking, so the invention steel has a good ability to resist wet H2S stress corrosion in the wet H2S medium; d) The steel pipe and steel plate made of the invention steel are welded with the same ma...

Embodiment 3

[0049] Embodiment 3: the anti-wet hydrogen sulfide stress corrosion steel produced by the present invention is processed into seamless steel pipe and welding wire and is applied to equipment such as heat exchangers in the presence of wet hydrogen sulfide stress corrosion environment in the petrochemical industry (such as the normal pressure of oil refinery Heat exchangers and atmospheric and vacuum towers for the initial distillation tower; catalytic systemized fractionation towers and absorption stabilization towers.); The types of corrosion to be solved are HCN-H2S-H2O, CO2-H2S-H2O, H2S-N3H-H2O, HCl -H2S-H2O. The form of anti-corrosion is: a. Wet hydrogen sulfide stress corrosion; b. Wet hydrogen sulfide uniform corrosion; c. Hydrogen bubbling, hydrogen-induced cracking.

[0050]

[0051] temperature °C

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Abstract

A steel for anti humid hydrogen sulfide stress corrosion and its preparation method, is characterized in the chemical ingredient (weight%) :0.04-0.08 C, 0.20-0.50 Si, 0.30-0.60 Mn, 2.00-2.30 Cr, 0.40- 0.70Al, 0.30-0.45Mo; P<=0.020, S<=0.010, Cu<=0.15, Ni<=0.20, Ti<=0.020, Sn<=0.020, As<=0.020, Pb<=0.0025, Bi<=0.010, Sb<=0.004; (N)<=0.030, (O)<=0.0025, (H)<=0.00015; surplus Fe. Adopting electric furnace primary smelt, vacuum refining in ladle oven, die-casting, heat working rolling cogging, processing with 940 DEG C normalizing and 700 DEG C tempering, finished steel product of anti humid hydrogen sulfide stress corrosion is obtained, whose metallographic structure is ferrite as well as micropearlite, actural grain size is finer than grade 6, and welding performance is good, mechanical performance is good. The inventive finished steel product has characters of high purity, matching with rigidity of crude oil smelt apparatus shell steel sheet, has good SSCC resistance,SCC resistance of chloride ion, and satisfy the need of steel for high sulfur crude oil apparatus.

Description

technical field [0001] The invention belongs to the composition design and preparation of corrosion-resistant alloy steel in the metallurgical industry, in particular to the wet hydrogen sulfide stress-corrosion resistant alloy steel used for high-sulfur crude oil refining equipment. Background technique [0002] The crude oil produced in different regions has high and low sulfur content, the low is less than 0.1% (such as Daqing crude oil in China), and the high is more than 3% (such as Middle East crude oil). Although sulfur exists in various forms in the crude oil (petroleum) refining process, such as elemental sulfur, sulfide, mercaptan, H2S, SO2, SO3, etc., the obvious damage to crude oil refining equipment is: (1) heating Low-temperature dew point corrosion of flue gas below 200°C in the middle and rear of furnace equipment; (2) Stress corrosion of wet H2S in atmospheric and vacuum and catalytic cracking equipment (SCC is the English abbreviation of stress corrosion, S...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/22
Inventor 黄泽民陈新建胡达新顾家强
Owner SHANGHAI IRON & STEEL CO LTD NO 5 BAOSHAN IRON & STEEL GRP
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