A kind of preparation method of casting superalloy spectroscopic analysis internal control standard

A high-temperature alloy and spectral analysis technology, applied in the field of chemical analysis of high-temperature alloys, can solve the problem that it is difficult to prepare standard samples or internal control standard samples for high-temperature alloy spectral analysis, the accuracy and reliability of test results cannot be guaranteed, and it is difficult to control the uniformity of components In order to overcome the problems of uneven composition and uncontrollable defects, it is easy to realize and ensure the uniformity of composition.

Active Publication Date: 2022-07-26
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Description
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Problems solved by technology

[0003] At present, most of the methods for preparing superalloy spectroscopic analysis standard samples or internal control standard samples are: using a vacuum furnace to prepare master alloy ingots, directly cutting materials on the master alloy ingots for processing, and obtaining samples with appropriate sizes as internal control standard samples. This method is simple and easy to operate, but for high-temperature alloys with high alloying degree, it is difficult to control the composition uniformity, the product qualification rate is low, and the accuracy and reliability of the test results cannot be guaranteed.
[0004] Powdery and crumb standard samples can be obtained by grinding, screening, mixing and other steps to obtain standard samples with uniform composition, but the standard samples of superalloy spectral analysis, especially X-ray fluorescence spectral analysis and photoelectric direct reading spectral analysis The size has certain requirements, so it is difficult to use this method to prepare superalloy spectroscopic analysis standard samples or internal control standard samples

Method used

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  • A kind of preparation method of casting superalloy spectroscopic analysis internal control standard
  • A kind of preparation method of casting superalloy spectroscopic analysis internal control standard
  • A kind of preparation method of casting superalloy spectroscopic analysis internal control standard

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preparation example Construction

[0029] In the specific implementation process, the method for preparing an internal control standard sample for spectroscopic analysis of cast superalloys of the present invention mainly includes the following steps: (1) determining the alloy's batching point according to the element mass percentage range of the superalloy, and using a vacuum furnace for high-temperature melt treatment Then prepare a master alloy ingot; (2) use a directional solidification furnace to remelt the master alloy ingot to prepare a directional solidification sample, and process it into a sample of a certain size; (3) perform a homogenization heat treatment on the sample, Improve ingredient uniformity.

[0030] like figure 1 and figure 2 As shown, the top of the mold shell 4 is provided with a pouring cup 5, the mold shell 4 used in the directional solidification process can form seven cylindrical samples 3, and a first slag baffle plate 1 is horizontally provided at the pouring cup 5, Moreover, a...

Embodiment 1

[0033] In this embodiment, for the preparation method of the internal control standard sample for spectroscopic analysis of cast superalloy, the selected alloy is DZ417G, which is composed of the following components by mass percentage: C0.13%-0.22%, Cr8.5%-9.5%, Co9.00 %~11.00%, Mo2.50%~3.50%, Al4.80%~5.70%, Ti4.10%~4.70%, V0.60%~0.90%, B0.012%~0.024%, Ni is the balance. In terms of mass percentage, the following batching points of DZ417G samples prepared by this method: C0.19%, Cr9.1%, Co10.0%, Mo3.1%, Al5.42%, Ti4.45%, V0. 80%, B0.019%, Ni is the balance.

[0034] The method for preparing an internal control standard sample for spectroscopic analysis of a cast superalloy includes the following steps:

[0035] 1. Prepare alloy raw materials according to the composition range of the superalloy, add it into a 50kg vacuum induction furnace, process it with a high temperature melt (the temperature is selected to be higher than the liquidus line of the alloy and keep for 3-5min ...

Embodiment 2

[0040] In this embodiment, for the preparation method of the internal control standard sample for spectroscopic analysis of cast superalloy, the selected alloy is DZ40M, which is composed of the following components by mass percentage: C0.45%-0.55%, Cr24.5%-26.5%, Ni9.5 %~11.5%, W7.00%~8.00%, Mo0.10%~0.50%, Al0.7%~1.2%, Ti0.05%~0.30%, Ta0.10%~0.50%, B0.008%~ 0.018%, Zr 0.10% to 0.30%, Co is the balance. In terms of mass percentage, the following are the ingredients of DZ40M samples prepared by this method: C0.52%, Cr25.6%, Ni10.7%, W7.7%, Mo0.23%, Al1.0%, Ti0. 20%, Ta0.30%, B0.013%, Zr0.20%, Co is the balance.

[0041] The method for preparing an internal control standard sample for spectroscopic analysis of a cast superalloy includes the following steps:

[0042] 1. Prepare alloy raw materials according to the composition range of the superalloy, add it into a 50kg vacuum induction furnace, process it with a high temperature melt (the temperature is selected to be higher th...

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Abstract

The invention belongs to the technical field of chemical analysis of superalloys, and particularly relates to a preparation method of an internal control standard sample for spectroscopic analysis of cast superalloys. The method mainly includes the following steps: (1) determining the batching point of the alloy according to the element mass percentage range of the superalloy, and preparing a master alloy ingot by using a vacuum furnace for high temperature melt treatment; (2) using a directional solidification furnace to make the master alloy ingot A directional solidification sample is prepared by secondary remelting, and processed into a sample of a certain size; (3) The sample is subjected to a homogenization heat treatment to improve the uniformity of the composition. The invention obtains a sample with uniform and stable composition by controlling the temperature gradient G, casting temperature, drawing speed and other parameters at the front of the solidification interface during the directional solidification process, and processes the surface of the sample to obtain an internal control standard sample. The method of the invention has the advantages of simple and easy realization, short cycle, uniform and stable components, high product qualification rate, and greatly reduces the component segregation degree of the samples prepared by the traditional method.

Description

technical field [0001] The invention belongs to the technical field of chemical analysis of superalloys, and particularly relates to a preparation method of an internal control standard sample for spectroscopic analysis of cast superalloys. Background technique [0002] Superalloys have high temperature strength, good plasticity and fracture toughness, excellent creep resistance and fatigue properties, and good oxidation hot corrosion resistance, and become indispensable materials for aero-engine and gas turbine blades. The element composition and content of superalloys are one of the key factors that determine their properties. At present, spectroscopic analysis is an important means to detect the chemical composition of superalloys. The most commonly used spectrometers are X-ray fluorescence spectrometers, photoelectric direct-reading spectrometers, etc. Spectrometers rely heavily on spectral analysis standard samples or internal control standard samples in the process of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N1/44G01N1/42G01N1/28G01N1/32G01N1/36B22D27/04C22F1/10C22C1/02
CPCG01N1/44G01N1/42G01N1/28G01N1/286G01N1/32G01N1/36B22D27/045C22F1/10C22C1/02C22C1/023G01N2001/2873G01N2001/366
Inventor 谢君侯桂臣王振江荀淑玲盛乃成周亦胄孙晓峰
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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