700 MPa high-strength gas-retaining welding wire for low-cost engineering machinery and manufacturing method thereof
A manufacturing method and technology of gas shielded welding, applied in the direction of manufacturing tools, welding media, welding equipment, etc.
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Embodiment 1
[0065] According to the mass percentage of the elements in the welding wire provided in the present invention, after the elements are mixed, smelting and casting, billet heating, rolling, and cooling are carried out in sequence according to the welding consumable production process to form a wire rod, and then the wire rod is sequentially pickled and drawn. Pulling, copper plating, and layer winding, the required gas shielded welding wire samples 1#-5# can be obtained. The mass percentages of elements in gas shielded welding wire samples 1#-5# are shown in Table 1 below. The technological conditions of billet heating are shown in Table 2, the technological conditions of rolling and cooling are shown in Table 3, and the technological conditions of aging softening, pickling, drawing and copper plating are shown in Table 4.
[0066] Table 1 Composition of gas shielded welding wire (Wt%)
[0067]
[0068] Table 2
[0069] Wire No. Billet Heating Temperature (°C ...
Embodiment 2
[0075] Weld the obtained gas shielded welding wire samples 1#-5# with the GMAW welding method to the test plate with a thickness of 30mm of the brand BWELDY620QL4, and the test plate should be quenched and tempered offline (that is, RQ+T). ℃×2hr hydrogen elimination heat treatment, stress relief heat treatment is not recommended. The specific welding conditions are shown in Table 5.
[0076] table 5
[0077]
[0078] After welding, the samples 1#-5# were subjected to the mechanical property test of the deposited metal, and the existing welding wire was taken to perform the mechanical property test of the deposited metal. The test results are shown in Table 6. Among them, the existing welding wire is prepared by LF (Ladle Furnace) + VD process; the composition is Ni (nickel): 0.80-1.40%; Mo (molybdenum): 0.35-0.55%. The tensile sample is a round bar; the location of the tensile and impact samples is at the center of the weld. It can be seen from Table 6 that the yield rat...
Embodiment 3
[0090] The welding wire in the present invention and the billet used in the existing welding wire are pickled and corroded, and the low-magnification structure diagrams of the two are respectively obtained. For details, see figure 1 , 2 . Depend on figure 1 , 2 It can be seen that, according to the rating of YB / T 4002-2013, the central segregation of the welding wire of the present invention is ≤1.0 level, and the central shrinkage cavity is ≤0.5 level; the central segregation of the existing welding wire is ≤1.5 level, and the central shrinkage cavity is ≤1.0 level. It shows that the welding wire in the present invention is superior to the existing welding wire in terms of billet low-fold quality.
[0091] The metallographic sample prepared by grinding, corroding and drying the wire rod used in the present invention and the existing welding wire is obtained under an optical microscope at 500 times magnification respectively to obtain the microstructure diagrams of the two,...
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