Composite multi-layer hydrophobic and anti-corrosion film as well as preparation method and application thereof

A technology of anti-corrosion film and composite layer, which is applied in the field of metal anti-corrosion, can solve problems that have not been reported, and achieve the effects of obvious effect, improved stability and improved anti-corrosion ability

Active Publication Date: 2019-12-10
FOSHAN UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A technical solution that can meet the above two requirements has not yet been reported.

Method used

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  • Composite multi-layer hydrophobic and anti-corrosion film as well as preparation method and application thereof
  • Composite multi-layer hydrophobic and anti-corrosion film as well as preparation method and application thereof
  • Composite multi-layer hydrophobic and anti-corrosion film as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A metal substrate covering the corrosion-resistant film of the present invention, wherein the metal substrate is stainless steel, and the preparation method comprises the following steps:

[0028] Pre-treatment steps: After cutting and scrubbing the stainless steel substrate, place it in acetone, absolute ethanol, and deionized water for ultrasonic cleaning and drying; then put the stainless steel substrate into the main chamber of the magnetron sputtering equipment, and wait for the vacuum up to 5×10 -4 After Pa, turn on the ion source for cleaning, the ion source power is 100W, and the stainless steel substrate is cleaned in an argon (Ar) atmosphere, and the chamber pressure is 2Pa.

[0029] Step 1: Carry out sputtering coating of chromium metal adhesion layer on the stainless steel substrate under the condition of argon atmosphere. Among them, the growth temperature of the sputter coating of the chromium metal adhesion layer is 25°C, the target power is 80W, the pre...

Embodiment 2

[0034] A metal substrate covering the corrosion-resistant film of the present invention, wherein the metal substrate is aluminum, and the preparation method comprises the following steps:

[0035] Pretreatment steps: After cutting and scrubbing the aluminum substrate, place it in acetone, absolute ethanol, and deionized water for ultrasonic cleaning and drying; then put the aluminum substrate into the main chamber of the magnetron sputtering equipment, and wait until the vacuum degree up to 5×10 -4 After Pa, turn on the ion source for cleaning, the ion source power is 500W, and the aluminum substrate is cleaned in an argon (Ar) atmosphere, and the chamber pressure is 5Pa.

[0036] Step 1: Under the condition of argon atmosphere, the sputter coating of the nickel metal adhesion layer is carried out on the aluminum substrate. The growth temperature of the sputter coating film of the nickel metal adhesion layer is 50°C, the target power is 150W, the pressure of the sputtering ch...

Embodiment 3

[0041] A metal substrate covering the corrosion-resistant film of the present invention, wherein the metal substrate is copper, and the preparation method comprises the following steps:

[0042] Pretreatment steps: After cutting and scrubbing the copper substrate, place it in acetone, absolute ethanol, and deionized water for ultrasonic cleaning and drying; then put the copper substrate into the main chamber of the magnetron sputtering equipment, and wait until the vacuum degree up to 5×10 -4 After Pa, turn on the bias cleaning, the bias voltage is -500V, and the copper substrate is cleaned in an argon (Ar) atmosphere, and the chamber pressure is 10Pa.

[0043] Step 1: Under the condition of argon atmosphere, the sputter coating of the nickel metal adhesion layer is carried out on the copper substrate. The growth temperature of the sputter coating of the nickel metal adhesion layer is 100°C, the target power is 200W, and the sputtering chamber The chamber pressure is 0.5Pa, a...

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Abstract

The invention discloses a composite multi-layer hydrophobic and anti-corrosion film as well as a preparation method and an application thereof. The film comprises a first metal adhesion layer, a hydrogen-containing amorphous carbon film layer and a hydrogen-free amorphous carbon film layer from bottom to top and is prepared through magnetron sputtering with control on the ratio of argon to hydrogen. Physical and chemical characteristics of different hybridization composition types of carbon are considered, the amorphous carbon film adopting the dual-layer structure is designed, the a-C:H filmis used as a conductive substrate, and thin-layer a-C with the surface covered is used as the anti-corrosion and hydrophobic medium. Through the structural design, the amorphous carbon film can effectively improve the anti-corrosion performance of the film structure on the basis that the conductivity is guaranteed. The design concept has the great prospect for application in the field of metal corrosion resistance and bipolar plates and has the very positive promotion significance for application of metal bipolar plates to hydrogen cells.

Description

technical field [0001] The invention relates to the field of metal corrosion resistance, in particular to a composite multilayer hydrophobic corrosion resistance film and its preparation method and application. Background technique [0002] Amorphous carbon is a general term for a large class of amorphous carbon. Its structure is mainly composed of sp2 hybridization (graphite-like structure) and sp3 hybridization (diamond-like structure) atomic carbon, and the sp3 hybridization carbon film can effectively prevent corrosion. The erosion of ions consolidates the mechanical properties and has good hydrophobic properties, but the conductivity of the carbon film of this composition is poor; while the result of sp2 hybridization mainly affects the conductivity of the amorphous carbon film, but the hydrophobic effect is poor. In some corrosion-resistant structures, especially in hydrogen fuel cells, the metal bipolar plate, one of its core components, often requires an amorphous ca...

Claims

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Application Information

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IPC IPC(8): C23C14/16C23C14/06C23C14/35H01M8/0228
CPCC23C14/165C23C14/0605C23C14/35C23C14/345H01M8/0228Y02E60/50
Inventor 李景灵许泽凌樊婷徐雪青
Owner FOSHAN UNIVERSITY
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