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Method for prolonging endurance life of diamond compact and diamond compact

A diamond composite sheet and diamond technology, applied in the field of methods and diamond composite sheets, can solve the problems of reducing the mechanical structure strength and service life of diamond composite sheets, reducing diamond wear resistance, etc., to eliminate interface effects, eliminate thermal stress concentration, Effect of improving wear resistance and durable life

Active Publication Date: 2019-07-26
上海梁为科技发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Since the thermal expansion coefficient of Co is larger than that of diamond particles, at 700-760°C, the expansion of Co will cause the bond between diamond particles to separate, which will seriously reduce the wear resistance of diamond, so acid corrosion is usually used to make Co is precipitated from between diamond particles, and its corrosion depth can reach about 0.1-0.5mm. This method of removing Co can restore the wear resistance of diamond to a certain extent, but it will make the diamond layer appear more pores, thereby reducing the wear resistance of diamond. Mechanical structure strength and service life of diamond composite sheet

Method used

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  • Method for prolonging endurance life of diamond compact and diamond compact
  • Method for prolonging endurance life of diamond compact and diamond compact
  • Method for prolonging endurance life of diamond compact and diamond compact

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Embodiment

[0042] The method for improving the durable life of the diamond compact of the present embodiment comprises the following steps:

[0043] 1) Under the protection of an inert gas, an ultrafast pulsed laser beam is used to irradiate the interface between the substrate 1 and the diamond layer 2 and the surface of the diamond layer 2 to form a substrate at the interface between the substrate 1 and the diamond layer 2- The diamond gradient transition layer 3 forms a cobalt-rich layer 4 on the surface of the diamond layer, such as figure 2 shown; the irradiation time of the ultrafast pulsed laser beam is 1sec, and the irradiation area is 1×10 -4 mm 2 , with a frequency of 1×10 3 / sec, the pulse width of a single pulse is 1×10 -13 sec, the energy density of a single pulse is 1mJ / mm 2, the total energy density of the ultrafast pulsed laser beam is 1J / mm 2 ;

[0044] 2) The cobalt-rich layer 4 on the surface of the diamond layer 2 is polished to remove the cobalt-rich layer 4 on...

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Abstract

The invention relates to the technical field of super-hard composite materials, in particular to a method for prolonging the endurance life of a diamond compact and the diamond compact. The method forprolonging the endurance life of the diamond compact includes the steps: irradiating an interface between a substrate and a diamond layer and the surface of the diamond layer by ultra-fast pulse laser beams; polishing the surface of the diamond layer. The diamond compact is manufactured by the ultra-fast pulse laser beams, a gradient transition layer is generated between layers, so that the substrate and the diamond layer are firmly combined, and sudden change of a thermal quantity and a mechanical quantity on the interlayer interface is avoided. The surface (cold annealing) of the diamond layer is irradiated by the ultra-fast pulse laser beams, thermal stress concentration and lattice defects of the diamond layer can be eliminated, D-D bonds on the surface of the diamond layer can be firmly bonded, cobalt atoms are 'extruded' to the surface of the diamond layer, a rich cobalt layer is removed by polishing, ultra-high surface smoothness is realized, the high-temperature resistance ofthe diamond compact is improved, and the service life of the diamond compact is prolonged.

Description

technical field [0001] The invention relates to the technical field of superhard composite materials, in particular to a method for improving the service life of a diamond composite sheet and the diamond composite sheet. Background technique [0002] At present, metal cobalt (Co) and the like are used as binders in the manufacture of diamond compacts in the world. The diamond compacts in the prior art are such as figure 1 As shown, a substrate 1 and a diamond layer 2 containing a Co binder are included. Since the thermal expansion coefficient of Co is larger than that of diamond particles, at 700-760°C, the expansion of Co will cause the bond between diamond particles to separate, which will seriously reduce the wear resistance of diamond, so acid corrosion is usually used to make Co is precipitated from between diamond particles, and its corrosion depth can reach about 0.1-0.5mm. This method of removing Co can restore the wear resistance of diamond to a certain extent, but...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/28
CPCC01B32/28
Inventor 梁家昌郑震李涛
Owner 上海梁为科技发展有限公司
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