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Ceramic surface material and surface coating

A ceramic surface and content technology, applied in anti-corrosion coatings, fire-retardant coatings, anti-fouling/underwater coatings, etc., can solve the problem of low self-healing ability, high layer porosity, comprehensive performance of surface materials, resistance to reducing atmosphere sulfur corrosion and Chlorine corrosion ability is not very high and so on

Active Publication Date: 2018-09-04
ZHAOSHAN TECH BEIJING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example: Chinese patent application number 201410687121.8 discloses a high-temperature resistant and anti-contamination and slagging ceramic surface material, which includes: fillers, binders and water, wherein the fillers include zirconia, silicon nitride, silicon carbide, titanium dioxide, Kaolin and rare earth oxides, the ceramic surface material provided by this patent can withstand high temperature of 1050 ℃, but the overall performance of the surface material, especially the resistance to sulfur corrosion and chlorine corrosion in reducing atmosphere is still not very high
The Chinese patent application number 201510542509.3 discloses a high-temperature corrosion-resistant and anti-staining and slagging ceramic surface material, which includes: fillers, binders and water, wherein the fillers include graphite, boron nitride and rare earth oxides. The patent provides The ceramic surface material can withstand high temperature of 850 ℃, but the overall performance of the surface material, especially the high temperature resistance ability, still cannot meet the needs of high temperature environment, and the existing patents of silicone high temperature corrosion resistance surface materials generally have the process of organic silicon heating and pyrolysis The ceramic layer has high porosity and penetrating cracks, and the self-healing filler materials used are mostly alkali metal glasses, metal oxides, and non-metallic compounds with high melting points, so that self-healing ceramic surface materials are widely used in industrial applications. The widest temperature range (250-800°C) has low self-healing ability and cannot resist chlorine corrosion and reducing sulfur corrosion well, causing the corrosive medium to penetrate the surface material and corrode the substrate

Method used

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  • Ceramic surface material and surface coating
  • Ceramic surface material and surface coating
  • Ceramic surface material and surface coating

Examples

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preparation example Construction

[0056] The preparation method of the ceramic surface material described in this application can be prepared in a manner well known to those skilled in the art. In order to make the various components in the surface material more uniform, the preparation method of the ceramic surface material described in the application is preferably carried out according to the following steps:

[0057] Mix organic silicon with an organic solvent to obtain a solvent-containing composite organic silicon liquid; mix the filler with the solvent-containing composite organic silicon liquid after refinement treatment, add additives to uniformly stir, filter and package, and obtain a ceramic surface material.

[0058] The application also provides the application of the ceramic surface material in industrial furnaces. The ceramic surface material of the present application can be coated on the surface of the above-mentioned industrial furnace tube to form a ceramic surface material to protect the s...

Embodiment 1 to Embodiment 8

[0061] Mix organic silicon with an organic solvent to obtain a solvent-containing composite organic silicon liquid; mix the filler with the solvent-containing composite organic silicon liquid after refinement treatment, add additives to uniformly stir, filter and package, and obtain a ceramic surface material. The content of each component of the ceramic surface materials provided in Examples 1 to 10 is shown in Table 1.

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Abstract

The invention provides a ceramic surface material, which comprises the following components: 20.0wt%-70wt% of organic silicon, 20.0wt%-70wt% of organic solvent, 1.0wt%-50wt% of filler, and 0.1wt%-3wt%of auxiliary agent, wherein the organic solvent is selected from one or more of butyl acetate, xylene, n-butyl ether, diethylene glycol monobutyl ether acetate, methylcyclohexane, n-octane and butyltitanate; the filler is composed of graphene, graphite, transition metal oxide, composite silicate, rare earth oxide and metal. The components in the ceramic surface material cooperate with each other, so that the ceramic surface material has better comprehensive performance when being used as a coating.

Description

technical field [0001] The invention relates to the technical field of surface materials, in particular to ceramic surface materials and surface coatings. Background technique [0002] In the production and operation of aviation, spacecraft, power plant boilers, biomass boilers, waste incineration boilers, petrochemical heating furnaces, small and medium industrial boilers, various engines and other thermal equipment, high-temperature corrosion, erosion wear and contamination of heating surfaces Slagging, etc., have caused great hidden dangers to the safe operation of the above-mentioned equipment, and will also affect the heat exchange efficiency and heat exchange capacity of the above-mentioned equipment. High-temperature corrosion and erosion wear cause direct damage to the heating surface. Contamination and slagging on the heat exchange surface directly lead to a decrease in heat exchange capacity, an imbalance in the thermal system of thermal equipment, and a decrease i...

Claims

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Application Information

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IPC IPC(8): C09D183/04C09D183/16C09D183/08C09D5/08C09D5/16C09D7/61
CPCC08K2003/0812C08K2003/0862C08K2003/0881C08K2003/221C08K2003/2213C08K2201/014C08L2201/08C08L2205/025C08L2205/035C09D5/08C09D5/1675C09D5/1687C09D5/18C09D183/04C09D183/16C08L83/16C08L83/04C08L83/08C08K13/02C08K3/22C08K3/04C08K3/042C08K3/08C08K3/34
Inventor 邰召山
Owner ZHAOSHAN TECH BEIJING CO LTD
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