Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-strength fireproof crucible and production method thereof

A high-strength, crucible technology, applied in the field of refractory materials, can solve the problems of reduced strength, high cost, and low porosity of refractory crucibles, and achieve the effects of preventing crucible cracking, improving density and reducing usage.

Active Publication Date: 2018-07-20
长兴正发热电耐火材料有限公司
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The chemical properties of the crucible prepared by this method are stable, the bonding surface of the crucible blank is large during sintering, the porosity is low, and the mechanical strength, thermophysical properties, chemical erosion resistance of metal melt and refractoriness are all improved, but the cost is high. The requirements for equipment are high, and the object of use is too specific
Chinese patent CN101318812B discloses a method for preparing a high-alumina high-temperature-resistant crucible, using raw materials such as bauxite clinker, Suzhou soil, silicon carbide, cooked talc, zircon, etc., which has good chemical stability and excellent thermophysical properties , long service life, but high process precision, high requirements for equipment, and difficult to obtain raw materials
[0005] But in the raw material of the refractory crucible of the above-mentioned patent, the addition amount (about 2% in the embodiment) that plays a bonding effect is more, even if this additive has high temperature resistance, it still partly decomposes under high temperature environment, thereby in refractory Pores are left inside the crucible, resulting in a reduction in the strength of the refractory crucible

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-strength fireproof crucible and production method thereof
  • High-strength fireproof crucible and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A high-strength refractory crucible is made of mud material and additives.

[0037] Among them, the mud material includes the following raw materials in parts by weight: 60 parts of magnesium ore, 10 parts of zirconia, 10 parts of fused magnesia, 10 parts of waste graphite powder, 5 parts of metal magnesium powder, 5 parts of chromium oxide powder, resorcinol 0.4 parts of diglycidyl ether, 0.2 parts of sodium dodecylbenzenesulfonate, 25 parts of ethanol, and 15 parts of water.

[0038] The additives include the following raw materials in parts by weight: 0.08 parts of cationic photocuring initiator (iodonium tetrakis(perfluorophenyl)borate), 0.12 parts of tetradecyltrimethylammonium bromide, 5 parts of ethanol, and 5 parts of water.

[0039] The particle size of the magnesium ore is less than 5mm, the particle size of the zirconia is less than 1mm, the particle size of the fused magnesia is less than 0.088mm, the particle size of the waste graphite powder is less than 0...

Embodiment 2

[0048] A high-strength refractory crucible is made of mud material and additives.

[0049] Among them, the mud material includes the following raw materials in parts by weight: 55 parts of magnesium ore, 15 parts of zirconia, 15 parts of fused magnesia, 10 parts of waste graphite powder, 3 parts of metal magnesium powder, 1 part of chromium oxide powder, resorcinol 0.3 part of diglycidyl ether, 0.1 part of sodium dodecylbenzenesulfonate, 20 parts of ethanol, 10 parts of water;

[0050] The additives include the following raw materials in parts by weight: 0.05 part of cationic photocuring initiator (iodonium tetrakis(perfluorophenyl)borate), 0.05 part of tetradecyltrimethylammonium bromide, 3 parts of ethanol, and 3 parts of water.

[0051] The particle size of the magnesium ore is less than 5mm, the particle size of the zirconia is less than 1mm, the particle size of the fused magnesia is less than 0.088mm, the particle size of the waste graphite powder is less than 0.088mm, a...

Embodiment 3

[0060] A high-strength refractory crucible is made of mud material and additives.

[0061] Among them, the mud material includes the following raw materials in parts by weight: 65 parts of magnesium ore, 5 parts of zirconia, 5 parts of fused magnesia, 15 parts of waste graphite powder, 3 parts of metal magnesium powder, 5 parts of chromium oxide powder, resorcinol 0.5 part of diglycidyl ether, 0.3 part of sodium dodecylbenzenesulfonate, 30 parts of ethanol, 20 parts of water;

[0062] The additives include the following raw materials in parts by weight: 0.1 part of cationic photocuring initiator (iodonium tetrakis(perfluorophenyl)borate), 0.2 part of tetradecyltrimethylammonium bromide, 7 parts of ethanol, and 7 parts of water.

[0063] The particle size of the magnesium ore is less than 5mm, the particle size of the zirconia is less than 1mm, the particle size of the fused magnesia is less than 0.088mm, the particle size of the waste graphite powder is less than 0.088mm, and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates-the field of refractory materials, and discloses a high-strength fireproof crucible and a production method thereof. The crucible is produced from a mud material and additives; the mud material comprises 55-65 parts of magnesium ores, 5-15 parts of zirconia, 5-15 parts of fused magnesia, 5-15 parts of waste graphite micro-powder, 1-5 parts of metallic magnesium micro-powder,1-5 parts of chromium oxide micro-powder, 0.3-0.5 part of resorcinol diglycidyl ether, 0.1-0.3 part of sodium dodecyl benzene sulfonate, 20-30 parts of ethanol and 10-20 parts of water; and the additives include 0.05-0.1 part of a cationic photocuring initiator, 0.05-0.2 part of tetradecyltrimethylammonium bromide, 3-7 parts of ethanol and 3-7 parts of water. The reduction of the use amount of theadditives effectively increases the strength of the crucible. A crucible blank is pre-cured through a photocuring technology before being sintered in order to effectively prevent the cracking of thecrucible.

Description

technical field [0001] The invention relates to the field of refractory materials, in particular to a high-strength refractory crucible and a preparation method thereof. Background technique [0002] Magnesium carbon crucible is made of high melting point basic oxide magnesium oxide (melting point 2800 ℃) and high melting point carbon material which is difficult to be infiltrated by slag as raw materials, and various non-oxide additives are added. A composite refractory material combined with carbonaceous additives. As a composite refractory material, magnesia-carbon crucible effectively utilizes the strong slag erosion resistance of magnesia and the high thermal conductivity and low expansion of carbon to compensate for the biggest shortcoming of magnesia's poor spalling resistance. Its main features are: 1. Good high temperature resistance; 2. Strong slag resistance; 3. Good thermal shock resistance; 4. Low high temperature creep, so magnesium carbon crucible is the best ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/043C04B35/622C04B35/632
CPCC04B35/0435C04B35/622C04B35/632C04B2235/3241C04B2235/3244C04B2235/40C04B2235/425C04B2235/5427C04B2235/5436C04B2235/77C04B2235/96C04B2235/9607
Inventor 周成周益城周成平
Owner 长兴正发热电耐火材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products