Low-roughness processing method and equipment for zirconia ceramic structural parts

A technology of zirconia ceramics and low roughness, which is applied in the field of ceramic processing, and can solve the problems of excessive wear of the tip of the grinding wheel rod, increased machine cost, and product deformation size, etc., and achieves convenient equipment assembly, high production efficiency and low margin. suitable effect

Active Publication Date: 2019-12-10
LENS TECH CHANGSHA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the spiral cutting method can improve the roughness, it also has the following disadvantages: (1) the processing time is too long, resulting in low processing efficiency and increased machine cost; (2) the spiral cutting method is adopted, and the grinding wheel Rod tip wears out too quickly, resulting in deformed or poorly sized product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A low-roughness processing method for a zirconia ceramic structural part, the equipment used in the processing process includes a milling cutter and a CNC numerical control machine tool matched with the milling cutter.

[0031] The CNC numerical control machine tool includes a work area for fixing workpieces to be processed, a fixing piece and a control system, and the fixing piece is provided with installation parts for installing the grinding wheel rod I, the grinding wheel rod II and the milling cutter, and the grinding wheel rod I, the grinding wheel rod II and the milling cutter are all connected to the control system (the control system can be designed with reference to the control system in the prior art or borrowed from the control system in the prior art).

[0032] The above-mentioned milling cutter includes an alloy body and a film layer arranged on the alloy body, and the material of the alloy body is a tungsten steel milling cutter body doped with cobalt, whe...

Embodiment 2- Embodiment 4

[0040]Embodiment 2-embodiment 4 differs from embodiment 1 only in that: the rotating speed S of the milling cutter and the amount of feed are different, and the details are:

Embodiment 2

[0041] Embodiment 2: The rotating speed S is 18000r / min, and the feed rate is 0.005mm. As a result, the tool wears out after processing 35PCS products, and the calculation is 70 minutes of continuous processing time, and the product qualification rate is greater than or equal to 98%.

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PUM

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Abstract

The invention provides a low-roughness processing method for zirconia ceramic structural parts. The low-roughness processing method comprises the following steps that first, a grinding wheel rod I isused for initial repairing; second, a grinding wheel rod II is used for middle repairing; and third, a milling cutter is used for lateral layering processing, and the product is obtained; and the calculating mode of the layer number of layering processing comprises the formula that the layer number M = the required processed balance P on the zirconia ceramic structural parts after middle repairingis finished / the amount of feed N of a single milling cutter. By applying the technical scheme, the processing method comprises the steps of initial repairing, middle repairing and lateral layeringprocessing through the milling cutter, the technology steps are simplified, technology requirements are easily controlled, the required roughness requirements can be met, and it can be ensured that the qualified rate of the product is 98% or above. The invention further provides equipment adopted by low-roughness processing of the zirconia ceramic structural parts. The equipment comprises the milling cutter and a CNC machine tool. Assembling of the equipment is convenient, the CNC machine tool is adopted to control the processing parameters, and it is ensured that the qualified rates of the one-time size and the roughness are 98% or above.

Description

technical field [0001] The invention relates to the technical field of ceramic processing, in particular to a low-roughness processing method for a zirconia ceramic structural part and equipment used therefor. Background technique [0002] As the leader of structural ceramics and functional ceramics, zirconia ceramics are a material with low toughness, high temperature resistance, wear resistance, corrosion resistance, excellent heat insulation performance and a thermal expansion coefficient close to steel. Adding three oxides to ceramics Dialuminum can make its hardness reach more than 9 on the Mohs scale, second only to diamond. Due to the above-mentioned characteristics of zirconia ceramics, it is very suitable for making structural parts such as mobile phone middle frames and watch cases. [0003] Since both mobile phones and watches must have certain waterproof performance (especially on watches), if the waterproof performance is good, the roughness of the waterproof su...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B1/00B28D1/18
CPCB24B1/00B28D1/18
Inventor 周群飞饶桥兵周虎
Owner LENS TECH CHANGSHA
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