Wet-type fine polishing wheel and preparation method thereof

A fine polishing and wet technology, applied in the direction of grinding/polishing equipment, manufacturing tools, metal processing equipment, etc., can solve the problems of operator injury, weak self-sharpening, low elasticity, etc., and achieve super sharpness and wear resistance High degree, high elasticity and flexibility, simple preparation process

Inactive Publication Date: 2017-06-27
台山市远鹏研磨科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the need for high-temperature sintering, the traditional method is prone to black cores and has a high scrap rate
At the same time, in the application of polishing wheels, traditional polishing wheels generally have poor water resistance, low elasticity, high hardness, and weak self-sharpness, and need to be polished in a dry environment
Moreover, during the operation process, a large amount of dust particles will be produced, which will cause harm to the operator's body. When the dust accumulates to a certain extent, there is a risk of dust explosion, which has a greater safety hazard.
In terms of processing accuracy, high temperature and high heat are easily generated in the traditional polishing process, it is difficult to remove abrasive debris, and it is easy to cause filling phenomenon, resulting in burn damage to the workpiece, greatly reducing the product processing yield, and it is difficult to meet the requirements of high-precision polishing
[0005] In order to solve the disadvantages of traditional polishing technology, new technologies such as magnetic grinding and polishing, ultrasonic polishing, and ion beam grinding and polishing have emerged. Although they can achieve high grinding accuracy, due to their high cost, they are currently only used in aviation and national defense. In the field of high-end technology, it still cannot be applied on a large scale in mass production

Method used

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  • Wet-type fine polishing wheel and preparation method thereof
  • Wet-type fine polishing wheel and preparation method thereof

Examples

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preparation example Construction

[0029] A preparation method of a wet fine polishing wheel of the present invention comprises the following steps:

[0030] S1: mixing polyvinyl alcohol and distilled water in a mass ratio of 1:5, and dissolving in a water bath for 20 to 30 minutes to obtain an aqueous polyvinyl alcohol solution;

[0031] S2: Add abrasive to the polyvinyl alcohol aqueous solution, and stir evenly;

[0032] S3: add polyurethane prepolymer, epoxy modified silicone resin, catalyst and pore-forming agent to the mixed solution obtained in S2, stir evenly, and leave it to react in the mold for 10-15 minutes;

[0033] S4: curing at 50~90℃ for 2~4h;

[0034] S5: Take out the sponge-like solid obtained by curing, and perform drilling, cutting, grinding and fine grinding on it as required to obtain a finished wet polishing wheel.

[0035]Specifically, the abrasive is nano-diamond with a particle size of 0.5-10 nm. 所述的聚氨酯预聚体为TDI或者MDI的聚氨酯预聚体,可选用Bayhydur305、Bayhydur2655、Bayhydur401-7、BayhydurT0607、Bayhydu...

Embodiment 1

[0041] A kind of preparation method of wet fine polishing wheel of the present embodiment, comprises the steps:

[0042] S1: Mix 90g of polyvinyl alcohol with 450g of distilled water, dissolve in a water bath at 70°C for 20 minutes, and use a stirrer to obtain an aqueous solution of polyvinyl alcohol at a speed of 400r / min;

[0043] S2: Add 55g of nano-diamonds to the polyvinyl alcohol aqueous solution, and use a disperser to stir evenly in a 30°C water bath at a speed of 400r / min;

[0044] S3: Add 100g polyurethane prepolymer (Bayhydur305), 10g epoxy-modified silicone resin, 8g stannous octoate, 2g dibutyltin dilaurate, 5g n-pentane and 5g silicone oil to the mixed solution obtained in S2, at 30 Mix evenly in a water bath at ℃, and react for 10 minutes under stirring with a mixer at a speed of 400r / min;

[0045] S4: curing the gel solution obtained in S3 at 70°C for 2 hours;

[0046] S5: Take out the solidified spongy solid, and perform drilling, cutting, grinding, and fine...

Embodiment 2

[0049] A kind of preparation method of wet fine polishing wheel of the present embodiment, comprises the steps:

[0050] S1: Mix 110g of polyvinyl alcohol with 550g of distilled water, dissolve in a water bath at 90°C for 30 minutes, and use a stirrer to obtain an aqueous solution of polyvinyl alcohol at a speed of 600r / min;

[0051] S2: Add 65g of nano-diamonds to the polyvinyl alcohol aqueous solution, and use a disperser to stir evenly in a 60°C water bath at a speed of 600r / min;

[0052] S3: Add 120g polyurethane prepolymer (Bayhydur401-7), 15g epoxy-modified silicone resin, 12g stannous octoate, 3g dibutyltin dilaurate, 6g n-pentane, 4g silicone oil and Mix 5g of starch evenly in a water bath at 60°C, and react for 15min while stirring with a mixer at a speed of 500r / min;

[0053] S4: curing the gel solution obtained in S3 at 50°C for 4 hours;

[0054] S5: Take out the solidified spongy solid, and perform drilling, cutting, grinding, and fine grinding on it as required ...

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Abstract

The invention discloses a wet-type fine polishing wheel which is prepared by the following components, by weight, 90-110 parts of polyvinyl alcohol, 100-120 parts of polyurethane prepolymer, 10-15 parts of catalysts, 10-20 parts of air hole forming agents, 10-20 parts of epoxy-modified silicone resin, 55-65 parts of nano abrasives and 450-550 parts of distilled water; the catalysts comprise stannous octoate and dibutyltin dilaurate; the air hole forming agents comprise one or more of a foaming agent, a foam stabilizer, a foam homogenizing agent and a hole filling agent; and an epoxide number of the epoxy-modified silicone resin is 0.03-0.08. The fine polishing wheel has high resilience and flexibility and super-high sharpness and abrasion resistance, can effectively repair scratches, and has outstanding effects particularly on the grinding and polishing of arcs and uneven surfaces. The invention further discloses a preparation method of the wet-type fine polishing wheel.

Description

technical field [0001] The invention relates to the field of polishing and grinding, in particular to a wet fine polishing wheel and a preparation method thereof. Background technique [0002] Polishing technology is an emerging technology and a complex edge discipline, which belongs to the field of grinding and polishing technology. The polishing wheel integrates grinding and polishing, with excellent grinding and polishing performance, and is widely used in various fields such as aviation, machinery, automobile, shipbuilding, metallurgy, chemical industry, construction, furniture, decoration and daily necessities. [0003] At present, the known polishing wheels used for grinding and polishing of non-ferrous metals, hard alloys and various non-metallic materials include cloth wheels, hemp wheels, nylon wheels, wiring wheels, wind wheels, wool wheels, sponge wheels and so on. In precision polishing, the polishing wheel is mainly made of various cotton cloth, fine felt, silk...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/32B24D3/34B24D3/20B24D18/00
CPCB24D3/32B24D3/20B24D3/34B24D18/009
Inventor 颜杰钦
Owner 台山市远鹏研磨科技有限公司
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