Anti-erosion magnesia-carbon bricks and preparation method therefor
A magnesia-carbon brick, anti-corrosion technology, applied in the field of refractory materials, can solve problems such as short service life, spallation, and reduced service life of products, and achieve the effects of maintaining dispersion stability, simple process steps, and prolonging service life
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Embodiment 1
[0027] (1) Preparation of ceramic particles Al 4 SiC 4
[0028] Mix aluminum powder, silicon powder, and carbon powder in a molar ratio of 4:1:4, then add alcohol and ball mill in a ball mill for at least 24 hours under the protection of nitrogen, sinter in a vacuum hot-pressing sintering furnace at 1600°C for 3 hours, and grind after cooling , to obtain ceramic particles Al with a particle size of 5 μm 4 SiC 4 ,stand-by;
[0029] (2) Preparation of modified phenolic resin
[0030] (a) dissolving the naphthalene sulfonate formaldehyde condensation polymer in ethanol to form a mixed solution with a mass percent concentration of 0.5%;
[0031] (b) adding 1% nano-silica to the mixed solution, and ultrasonically dispersing to obtain a dispersion, which is ready for use;
[0032](c) According to n(phenol):n(formaldehyde)=1:1.25, dissolve phenol in formaldehyde solution to obtain a premixed solution;
[0033] (d) Press v (dispersion): v (premix) = 1:5, add dispersion to the p...
Embodiment 2
[0038] (1) Preparation of ceramic particles Al 4 SiC 4
[0039] After mixing aluminum powder, silicon powder and carbon powder in a molar ratio of 4:1:4, add alcohol and ball mill in a ball mill for at least 24 hours under the protection of nitrogen, sinter in a vacuum hot-pressing sintering furnace at 1800°C for 2 hours, and grind after cooling , to obtain ceramic particles Al with a particle size of 10 μm 4 SiC 4 ,stand-by;
[0040] (2) Preparation of modified phenolic resin
[0041] (a) dissolving the naphthalenesulfonate formaldehyde polycondensate in ethanol to form a mixed solution with a mass percent concentration of 1%;
[0042] (b) Adding 1.5% nano silicon dioxide to the mixed solution by mass of the mixed solution, and ultrasonically dispersing to obtain a dispersion for use;
[0043] (c) According to n (phenol): n (formaldehyde) = 1: 1.32, phenol is dissolved in formaldehyde solution to obtain a premixed solution;
[0044] (d) Press v (dispersion): v (premix)...
Embodiment 3
[0049] (1) Preparation of ceramic particles Al 4 SiC 4
[0050] After mixing aluminum powder, silicon powder, and carbon powder in a molar ratio of 4:1:4, add alcohol and ball mill in a ball mill for at least 24 hours under the protection of nitrogen, and sinter at 1700°C for 2.5 hours in a vacuum hot-pressing sintering furnace. After cooling Grinding to obtain ceramic particles Al with a particle size of 8 μm 4 SiC 4 ,stand-by;
[0051] (2) Preparation of modified phenolic resin
[0052] (a) dissolving the naphthalenesulfonate formaldehyde polycondensate in ethanol to form a mixed solution with a mass percent concentration of 0.7%;
[0053] (b) Adding 1.2% nano silicon dioxide to the mixed solution by mass of the mixed solution, and ultrasonically dispersing to obtain a dispersion for use;
[0054] (c) According to n(phenol):n(formaldehyde)=1:1.28, dissolve phenol in formaldehyde solution to obtain a premixed solution;
[0055] (d) Press v (dispersion): v (premix) = 1:...
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