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Fiber-scale reactive extrusion 3D printing method

A 3D printing and reactive extrusion technology, applied in the field of 3D printing, can solve the problems of inability to quickly adjust the properties of the material body, affect the performance of parts, and inconvenient material storage, and achieve the effects of fast accumulation, improved mechanical properties, and increased specific surface area.

Inactive Publication Date: 2016-08-31
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] From the perspective of existing technology, functional composite materials and products for 3D printing have been reported, but there are still some problems, mainly in the following aspects: Among the polymer raw materials, mainly pre-polymerized materials cannot be quickly regulated The bulk properties of the material; during the 3D printing process, the polymer needs to be remelted, and because the melting tube of the conventional 3D printing is short, in order to ensure the melting of the polymer, the heating temperature needs to be raised to 20-50°C above the melting point of the polymer , this secondary processing process affects the performance of the polymer itself, and it is easy to produce low molecular weight, and bubbles are prone to appear during the printing process, which affects the performance of the part. At the same time, the remelting process is also a waste of energy
For nylon and polyester materials, they have strong water absorption, relatively poor chemical stability, inconvenient storage of materials, and are not suitable for industrialization. These are important factors that limit the development of 3D printing nylon and polyester materials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A 3D printing method of reactive extrusion, the lactam monomer valerolactam and the lactone monomer valerolactone are added with 0.1wt% of additives acetylcaprolactam and 10wt% of 1-hexadecan Alkyl-3-methylimidazole ionic liquid; after melting, under the action of 0.01wt% catalyst sodium hydroxide, the polymerization reaction is carried out at a temperature of 150°C to obtain the target polymer with a number average molecular weight of 1000, and the polymerization The reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump; the screw is a single screw with an aspect ratio of 12, equal pitch, and a helix angle of 14. °, the depth of the screw groove is 1.5mm, and the surface roughness is Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, and is fixed by a vertical support shaft; the heating ring and...

Embodiment 2

[0039]A 3D printing method of reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone are added with 5wt% auxiliary agent isocyanate and 40wt% 1-propyl-3-methyl Imidazole ionic liquid; after melting, under the action of 1 wt% catalyst potassium hydroxide, polymerize at a temperature of 300°C to obtain a target polymer with a number average molecular weight of 20,000, and the polymerization is completed in a screw extruder , The screw extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a twin screw, the length-to-diameter ratio is 48, the pitch is equal, the helix angle is 18°, and the screw groove depth is 3.5mm , the surface roughness is Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the targ...

Embodiment 3

[0044] A 3D printing method of reactive extrusion, the lactam monomer enantholactam and the lactone monomer enantholactone with the addition of 0.5wt% of the additive carbamate and the addition of 15wt% of 1,3 -Dimethylimidazole ionic liquid; after melting, under the action of a stable compound formed by adding 0.08wt% catalyst methyl group and sodium, the polymerization reaction is carried out at a temperature of 250°C to obtain a target number average molecular weight of 10,000 Polymer, the polymerization reaction is completed in a screw extruder, and the screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump; the screw is a three-screw, the aspect ratio is 45, and the pitch is equal. The helix angle is 16°, the screw groove depth is 1.8mm, and the surface roughness is Ra0.6; the extrusion motor connected to the screw is fixed on the right side of the screw and fixed by a vertical support shaft; the...

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Abstract

The invention relates to a fiber-scale reactive extrusion 3D printing method including the steps of: a) fusing a lactam monomer and / or a lactone monomer, and an additive and an ionic liquid, and performing a polymerization reaction under the effect of a catalyst to prepare a target polymer; and b) performing fused deposition 3D printing to the target polymer and performing thermal treatment to obtain a finish product, wherein the thermal treatment is carried out at 100-180 DEG C for 3-60 min. In the invention, a high-precision high-adaptability 3D printer is employed, so that the method has high shaping precision and efficiency and the finish product has good mechanical performance. A process, in which the polymerization monomers are directly processed to obtain the finish product, is employed, so that the method is improved in production flexibility and also avoids the problems of edge warping and even printing failure since semi-crystallized polymers, such as nylon, polyester and the like, are crystallized and are large in temperature difference, thereby avoiding reduction of performance of the finish product due to degradation of the polymers. The method increases the types of fused deposition 3D printing materials, improves quality of the finish product, and has wide applications in the fields of crafts, machines, chemical engineering, instruments, automobiles and the like.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and relates to a fiber-level reactive extrusion 3D printing method, in particular to a 3D printing method directly from a monomer to a product. Background technique [0002] 3D printing technology is a rapid prototyping technology that is gradually becoming popular at present. This is a green desktop rapid prototyping technology, which has the advantages of small size, low cost, low pollution, and convenient use. The basic principle is to use polymer materials as the base material, adopt fused accumulation molding or fused deposition molding technology, complete the structure and formation of object pairs by layer-by-layer printing, and finally form products by layer-by-layer stacking, which can be built layer by layer under precise positioning. various three-dimensional objects. [0003] Using the characteristics of 3D printing, it can be controlled by software, and through the transformati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C67/00B33Y10/00B33Y50/02B33Y30/00B33Y40/00
CPCB33Y10/00B33Y30/00B33Y40/00B33Y50/02
Inventor 王朝生王华平陈烨汤廉王敏鹏
Owner DONGHUA UNIV
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