Preparation method of ferritic ductile iron

A technology of nodular cast iron and ferrite, which is applied in the field of preparation of ferritic nodular cast iron to achieve good inoculation effect, excellent toughness and impact plasticity, and the effect of increasing the number of graphite nodules and ferrite content

Active Publication Date: 2018-04-24
HANSHAN COUNTY XINGDA DUCTILE IRON FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Chinese patent CN 103060671 A discloses a "ferritic ductile iron and its preparation method". This invention adjusts the content of carbon, silicon and manganese in molten iron by selecting high-quality raw materials. The molten iron is deoxidized and purified, pretreated and spheroidized Inoculation treatment to obtain high-strength and high-toughness ferritic ductile iron, but the strength and toughness of the ferritic ductile castings can be further improved

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  • Preparation method of ferritic ductile iron

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Experimental program
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Effect test

Embodiment 1

[0019] A ferritic spheroidal graphite cast iron, wherein the mass percentage of each element component in the ferritic spheroidal graphite cast iron is: carbon 3.6%, silicon 2.5%, manganese 0.32%, cerium 0.035%, magnesium 0.05%, yttrium 0.09%, molybdenum 0.015 %, Rhenium 0.025%, Phosphorus≤0.04%, Sulfur≤0.018%, the balance is iron.

[0020] The preparation method of ferritic nodular cast iron specifically includes the following steps:

[0021] (1) Melt low-phosphorus, low-sulfur, high-quality pig iron and scrap with an intermediate frequency induction furnace at 1450°C. After all melting, detect the content of each element in the molten iron, and adjust the content of each element to meet the requirements of the formula, and then perform desulfurization treatment ;

[0022] (2) Mix 0.45% of the total weight of the molten iron with silicon carbide powder and 1.3% of the total weight of the molten iron with a rare earth magnesium alloy (with a particle size of 1.5mm), then pour it int...

Embodiment 2

[0027] A ferritic spheroidal graphite cast iron, wherein the mass percentage of each element component in the ferritic spheroidal graphite cast iron is: carbon 3.8%, silicon 2.4%, manganese 0.35%, cerium 0.03%, magnesium 0.045%, yttrium 0.08%, and molybdenum 0.02% %, rhenium 0.02%, phosphorus ≤0.04%, sulfur ≤0.018%, and the balance is iron.

[0028] The preparation method of ferritic nodular cast iron specifically includes the following steps:

[0029] (1) Melt low-phosphorus and low-sulfur high-quality pig iron and scrap with an intermediate frequency induction furnace at 1480℃. After all melting, the content of each element in the molten iron is detected, and the content of each element is adjusted to meet the requirements of the formula, and then desulfurization treatment ;

[0030] (2) Mix 0.35% of the total weight of the molten iron with silicon carbide powder and 1.5% of the total weight of the molten iron with rare earth magnesium alloy (with a particle size of 0.5mm), then p...

Embodiment 3

[0035] A ferritic spheroidal graphite cast iron, wherein the mass percentages of the elements in the ferritic spheroidal graphite cast iron are: carbon 3.5%, silicon 2.7%, manganese 0.29%, cerium 0.04%, magnesium 0.045%, yttrium 0.1%, molybdenum 0.01% %, rhenium 0.03%, phosphorus ≤ 0.04%, sulfur ≤ 0.018%, and the balance is iron.

[0036] The preparation method of ferritic nodular cast iron specifically includes the following steps:

[0037] (1) Melt low-phosphorus and low-sulfur high-quality pig iron and scrap with an intermediate frequency induction furnace at 1460℃. After all melting, the content of each element in the molten iron is detected, and the content of each element is adjusted to meet the requirements of the formula, and then desulfurization treatment ;

[0038] (2) Mix 0.4% of the total weight of the molten iron with silicon carbide powder and 1.4% of the total weight of the molten iron with a rare earth magnesium alloy (with a particle size of 1mm), then pour it into ...

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Abstract

The invention relates to the field of spheroidal graphite cast iron, in particular to ferritic spheroidal graphite cast iron and a preparation method thereof. The ferritic spheroidal graphite cast iron comprises, by mass, 3.5%-3.8% of carbon, 2.4%-2.7% of silicon, 0.29%-0.35% of manganese, 0.03%-0.04% of cerium, 0.045%-0.06% of magnesium, 0.08%-0.1% of yttrium, 0.01%-0.02% of molybdenum, 0.02%-0.03% of rhenium, not more than 0.04% of phosphorus, not more than 0.018% of sulphur and the balance iron. The preparation method particularly includes the steps of (1), melting raw materials by a medium-frequency induction furnace prior to desulfurization; (2), uniformly mixing silicon carbide powder with rare earth magnesium alloy, then pouring the mixture into a spheroidizing package, covering the spheroidizing package with a first inoculant for spheroidizing and primary inoculation treatment prior to secondary inoculation treatment, and casting so as to obtain a cast; (3), subjecting the cast to heat treatment so as to obtain the ferritic spheroidal graphite cast iron. The ferritic spheroidal graphite cast iron is high in spheroidizing ratio and strength and excellent in toughness and impact plasticity, and the preparation method is simple and efficient.

Description

Technical field [0001] The invention relates to the field of nodular cast iron, in particular to a method for preparing ferrite nodular cast iron. Background technique [0002] The production of ductile iron in my country started very early. It was successfully developed and put into production in 1950. So far, the annual output of ductile iron in my country has reached 2.3 million tons, ranking third in the world after the United States and Japan. The rare earth magnesium spheroidizing agent suitable for my country's national conditions has been successfully developed, and the production technology and research work of as-cast spheroidal graphite cast iron and austenite-bainite spheroidal graphite cast iron have reached a high technical level. Ferritic nodular cast iron refers to nodular cast iron in which the ferrite content in the matrix is ​​greater than 80% and the remainder is pearlite. It has good impact plasticity and toughness, but low strength. It is used in the manufa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/04C22C37/10C22C33/08C21C1/10
CPCC21C1/10C22C33/08C22C37/04C22C37/10
Inventor 张福新
Owner HANSHAN COUNTY XINGDA DUCTILE IRON FACTORY
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