Superhigh-thermal-conductivity continuous diamond skeleton reinforced composite material and preparation method
A technology for enhancing composite materials and diamond reinforcement, applied in metal material coating process, gaseous chemical plating, coating and other directions, can solve the problem of thermal conductivity not reaching expectations, only reaching, affecting the thermal enhancement effect of diamond reinforcement phase, etc. , to reduce density and thermal expansion coefficient, improve mechanical properties, improve thermal conductivity
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Embodiment 1
[0031] The diamond skeleton reinforced aluminum matrix composite material is arranged in a sheet shape, and a tungsten sheet with a thickness of 0.5 mm is selected as the metal substrate. The volume fraction of the continuous diamond reinforcement to the total volume of the composite material is 15%. The specific preparation steps are (1) The diamond particles, the tungsten substrate, and the ethanol solvent are mixed, heated to boiling, and then placed in an ultrasonic wave to vibrate, so that the diamond particles are evenly dispersed on the surface of the tungsten substrate, and then taken out and dried to obtain a diamond preform with a sheet arrangement; ( 2) The diamond film is deposited by hot wire CVD. The deposition process parameters are: hot wire distance 6mm, substrate temperature 850°C, hot wire temperature 2200°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the thickness of the diamond film is 150 μm by controlling the deposition time, ...
Embodiment 2
[0033] The block-shaped diamond skeleton reinforced phenolic resin composite material, the volume fraction of the continuous diamond reinforcement in the total volume of the composite material is 15%, and the specific preparation steps are (1) mixing diamond particles with naphthalene powder (diamond particle volume percentage content 75wt%, naphthalene powder volume percent content is 25%), add polyvinyl alcohol as binder and carry out mixing granulation, then molded into a green body with a thickness of 1mm, the green body is dried until naphthalene and polyvinyl alcohol volatilize, A block-arranged diamond preform is obtained. (2) The diamond film is deposited by hot wire CVD. The deposition process parameters are: hot wire distance 6mm, substrate temperature 800°C, hot wire temperature 2300°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the thickness of the diamond film is 180 μm by controlling the deposition time, that is, a continuous diamond ...
Embodiment 3
[0035] Two-dimensional network arrangement of diamond skeleton reinforced aluminum matrix composite material, the nickel mesh with a thickness of 0.2 mm and a two-dimensional network structure is selected as the substrate, and the volume fraction of the continuous diamond reinforcement to the total volume of the composite material is 40%. The specific preparation steps are as follows (1) Mix diamond particles, two-dimensional nickel mesh substrate, and ethanol solvent, heat to boiling, and then vibrate in an ultrasonic wave, so that the diamond particles evenly adhere to the surface of the two-dimensional network nickel substrate, take it out and dry it, and obtain Two-dimensional network arrangement of diamond preforms; (2) Hot wire CVD is used to deposit diamond film, deposition process parameters: hot wire distance 6mm, substrate temperature 850°C, hot wire temperature 2300°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the deposition time is cont...
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