Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Iron trough castable

A technology of iron trench castables and castables, which is applied in the field of metallurgical iron trench castables and iron trench castables. It can solve the problems of stable and safe production of blast furnaces, high viscosity of binders, and thermal spalling structures, etc., and achieve enhanced high temperature strength. And various properties, good thermal shock stability, and the effect of increasing the wetting angle

Inactive Publication Date: 2016-02-17
山国强
View PDF1 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this kind of castable with brown corundum as the main component has poor thermal shock resistance, and it is easy to cause thermal spalling and structural spalling, which greatly increases the frequency of repairing the support iron ditch and brings great hidden dangers to the stable and safe production of the blast furnace. In addition, As a binder, sol has high viscosity, is not easy to construct, and has high cost, so it still needs to be improved

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Iron trough castable

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Use formula 1 to prepare blast furnace support iron channel: mix ingredients according to formula 1 and stir in a mixer, then add 3-8% of the above-mentioned total amount of clean water, stir evenly, and pour it into the mold installed in the support iron channel through which molten iron flows. Add castables, natural curing for 1 hour to demould to get blast furnace support iron ditch.

Embodiment 2

[0022] Use formula 2 to prepare the blast furnace support iron channel: mix the ingredients according to formula 2 and stir in the mixer, then add the above-mentioned total amount of 3-8% of clean water, stir evenly, and pour it into the mold installed in the support iron channel where the molten iron flows. Add castables, natural curing for 1 hour to demould to get blast furnace support iron ditch.

Embodiment 3

[0024] Use formula 3 to prepare blast furnace support iron channel: mix ingredients according to formula 3 and stir in a mixer, then add 3-8% of the above-mentioned total amount of clean water, stir evenly, and pour it into the mold installed in the support iron channel through which molten iron flows. Add castables, natural curing for 1 hour to demould to get blast furnace support iron ditch.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to iron trough castable. The castable comprises a main material and additives, wherein the main material is prepared from, by weight, 5-8 parts of 5-8 mm barium aluminate, 15-20 parts of 3-5 mm barium aluminate, 10-15 parts of 1-3 mm andalusite, 8-15 parts of 0-1 mm calcium chromite, 2-5 parts of partical clay powder, 3-7 parts of cobalt-aluminum oxide powder, 5-10 parts of cutting powder, 3-8 parts of amorphous graphite powder, 1-2 parts of composite carbon powder, 0-3 parts of molybdenum trioxide powder, 3-5 parts of aluminum oxide micro powder, 1-5 parts of magnesium oxide powder, 1-3 parts of rho-aluminum oxide, and 0-5 parts of electric smelted pure calcium aluminate cement; based on the fact that the total weight part of the main material is 100%, the additives are prepared from, by weight, 0.1-0.2 part of calcium lignosulphonate, 0.01-0.05 part of nanometer potato powder,< 0.01 part of malic acid and 0.1 part of C<12>H<14>N<4>O<5>S<2>. A blast furnace iron trough prepared from the castable has the advantages of being good in thermal shock resistance, great in anti-erosion performance, large in iron exchanging amount and long in service life.

Description

technical field [0001] The invention relates to an iron ditch castable, which belongs to the field of iron ditch castables for metallurgy. Background technique [0002] Most of the existing iron channel castables are Al2O3-SiC-C castables, but ordinary Al2O3-SiC-C iron channel castables are used in blast furnaces, and the amount of iron passing through them at one time is about 120,000 tons. With the strengthening of smelting, the demand for increasing the output of molten iron is becoming more and more prominent, and the need for a large amount of iron to be passed through the iron channel at one time is also becoming more and more urgent. However, due to the poor corrosion resistance and thermal shock resistance of the iron channel at present, thermal spalling has occurred. And structural spalling is an important reason for the short life of the support iron ditch. [0003] CN102101782A discloses a casting material for iron trench, which is composed of magnesium aluminum ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/66
Inventor 山国强
Owner 山国强
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products