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Resin and rubber combined binding agent grinding wheel for polishing of ceramic materials

A composite binder and resin rubber technology, which is applied in the direction of grinding/polishing equipment, abrasives, grinding devices, etc., can solve the problems of short service life of polishing wheels, low polishing efficiency, and polishing quality that cannot meet the surface quality of precision ceramics. , to achieve the effect of high-speed polishing, good polishing performance and good polishing effect

Active Publication Date: 2015-11-18
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the relatively low polishing efficiency of the above-mentioned processing methods, the service life of the polishing wheel is relatively short, and the polishing quality is gradually unable to meet the surface quality of precision ceramics. Therefore, a new high-efficiency, high-precision grinding wheel has been researched and invented. is the core content of this invention

Method used

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  • Resin and rubber combined binding agent grinding wheel for polishing of ceramic materials
  • Resin and rubber combined binding agent grinding wheel for polishing of ceramic materials
  • Resin and rubber combined binding agent grinding wheel for polishing of ceramic materials

Examples

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Comparison scheme
Effect test

Embodiment 1

[0026] The resin-rubber composite binder grinding wheel for polishing ceramic materials of the present invention comprises a grinding wheel matrix 1 and an abrasive layer 2 bonded to the outside of the matrix; the matrix is ​​a bakelite matrix; the abrasive layer is formed after mixing a composite binder and an abrasive; The binder is composed of polyvinyl butyral resin, natural rubber, vulcanizing agent, vulcanization accelerator and vulcanization activator; the abrasive is composed of diamond and silicon carbide; the volume ratio of each raw material in the abrasive layer is: polyvinyl alcohol 15-40 parts of butyral resin, 10-20 parts of natural rubber, 2-6 parts of vulcanizing agent, 3-6 parts of vulcanization accelerator, 1-4 parts of vulcanization activator, 18-40 parts of diamond powder, 10- 20 servings.

[0027] The bakelite substrate has certain strength and elasticity. On the one hand, it firmly carries the grinding wheel layer, and on the other hand, it is fixed with...

Embodiment 2

[0035] The resin-rubber composite binder grinding wheel for polishing ceramic materials of the present invention comprises a grinding wheel matrix 1 and an abrasive layer 2 bonded to the outside of the matrix; the matrix is ​​a bakelite matrix; the abrasive layer is formed after mixing a composite binder and an abrasive; The binder is composed of polyvinyl butyral resin, natural rubber, vulcanizing agent, vulcanization accelerator and vulcanization activator; the abrasive is composed of diamond and silicon carbide; the volume ratio of each raw material in the abrasive layer is: polyvinyl alcohol 20 parts of butyral resin, 20 parts of natural rubber, 3 parts of sulfur, 4 parts of vulcanization accelerator, 3 parts of zinc stearate, 30 parts of diamond micropowder, 15 parts of silicon carbide micropowder, vulcanization accelerator including 2 parts of hexamethylene tetra amine and 2 parts calcium oxide.

[0036] The diamond powder type is PDM, the particle size is M1 / 2, the sili...

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Abstract

A resin and rubber combined binding agent grinding wheel for polishing of ceramic materials comprises a grinding wheel base body and a grinding material layer stuck to the outer side of the base body; the base body is a bakelite base body; the grinding material layer is formed by mixing combined binding agents and grinding materials; the combined binding agents are composed of polyvinyl butyral resin, natural rubber, vulcanizing agents, vulcanization accelerators and vulcanizing activators; the grinding materials are composed of diamond and silicon carbide; the grinding material layer is composed of, by volume percentage, 15-40 parts of the polyvinyl butyral resin, 10-20 parts of the natural rubber, 2-6 parts of the vulcanizing agents, 3-6 parts of the vulcanization accelerators, 1-4 parts of the vulcanizing activators, 18-40 parts of diamond micro powder and 10-20 parts of silicon carbide micro powder. The prepared grinding wheel can meet the machining requirements for high precision and high surface quality of the fine ceramic materials.

Description

technical field [0001] The invention belongs to the field of superhard materials and products in mechanical processing, and in particular relates to a resin-rubber composite bond diamond abrasive grinding wheel for polishing precision ceramic materials and a preparation method. Background technique [0002] With the development of the electronics industry, especially the rapid development of high-precision processing industries such as electronic communications, LED, flat glass, and sapphire, the polishing process of finely ground ceramic materials is becoming more and more widely used. It specifically involves the polishing of sapphire wafers, blue glass polishing, silicon carbide seals, zirconia and other precision ceramic materials. Such workpieces require extremely high machining accuracy and surface quality. Through the corresponding high-precision, highly automated grinding equipment, advanced grinding technology matching the processing materials, and the corresponding...

Claims

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Application Information

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IPC IPC(8): B24D3/20B24D3/34B24D18/00C08L29/14C08L7/00C08K13/02C08K3/34
Inventor 叶腾飞丁玉龙
Owner ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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