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Method for preparing whey protein powder (WPC) and lactose powder simultaneously by whey

A technology of whey protein powder and whey protein, applied in food preparation, protein food ingredients, milk protein ingredients, etc. Concentrated whey protein and other issues to achieve the effect of reducing the amount of sewage treatment, reducing energy consumption, and reducing the amount of treatment

Inactive Publication Date: 2013-01-16
ZHEJIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Chinese patent CN 101926408 A uses microfiltration to simply divide milk into casein-rich concentrate and whey permeate with uniform composition, which simplifies the standardization process of cheese milk, but does not further process the whey product
[0008] In Chinese patent CN 101367864 A, hydrophobic interaction chromatography and gel filtration chromatography are used to separate whey protein. Anions and cations such as ammonium sulfate and phosphate buffer are introduced in the chromatography process, and the waste liquid generated needs to be treated and discharged. The separation medium Expensive, high preparation cost
[0010] Chinese patent CN 101822309 A discloses a production method for producing whey protein and its products by hollow fiber membrane ultrafiltration. The protein content in the product is only 15% ± 0.5%, which cannot reach whey protein concentrate WPC 70 (protein content ≥70%) and WPC 80 (protein content ≥80%)
The protein content is not disclosed, and the whole process has many steps and takes a long time
[0012] In the preparation methods disclosed in existing patents, the protein content in the final product whey protein is generally low, and generally does not meet the relevant standards of whey protein concentrate WPC, and is not suitable for addition to baby food, etc.

Method used

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  • Method for preparing whey protein powder (WPC) and lactose powder simultaneously by whey
  • Method for preparing whey protein powder (WPC) and lactose powder simultaneously by whey
  • Method for preparing whey protein powder (WPC) and lactose powder simultaneously by whey

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Example 1 (Preparation of Whey Protein Powder WPC 70 and Lactose from Sweet Whey Powder)

[0035] Weigh 182.9 g of sweet whey powder, add water to dissolve to 2 L, adopt a molecular weight cut-off of 10,000 Da, and a membrane area of ​​0.11 m 2 The polyethersulfone membrane ultrafiltration, transmembrane pressure 0.24 MPa, membrane surface flow rate 36 L / h, ultrafiltration until the membrane flux is 80% of the initial membrane flux, the remaining concentrated solution is about 170 mL, start continuous water replenishment, replenish water The speed is roughly equal to the ultrafiltration speed, and the volume of the concentrate is kept basically unchanged. A total of 2.6 times the volume of the concentrate (about 450 mL) of deionized water was added to obtain 2425 mL of permeate and 180 mL of concentrate.

[0036] The ultrafiltration concentrate was directly freeze-dried to obtain 20.49 g of light yellow whey protein powder, the protein content (by dry weight) was 73.57...

Embodiment 2

[0038] Example 2 (Extraction of whey protein concentrate WPC 80 from whey powder)

[0039] Weigh 180.6 g of sweet whey powder and dilute to 2 L. The operating conditions of diafiltration are roughly the same as in Example 1, except that when the membrane flux is 60% of the initial membrane flux by ultrafiltration, the remaining concentrated solution is about 170 mL, and about 1500 mL of water (about 5 times the volume of the concentrated solution) is started, Finally, 3285 mL of permeate and 170 mL of concentrate were obtained.

[0040] The ultrafiltration concentrate was freeze-dried to obtain 14.89 g of light yellow whey protein powder, the protein content (by dry weight) was 81.74%, the lactose content was 1.97%, the fat content was 4.23%, the moisture content was 7.02%, the ash content was 3.85%, and the main metal The ion content is: potassium 470.4 mg / 100g, sodium 233.6 mg / 100g, calcium 1117 mg / 100g, magnesium 86.0 mg / 100g, copper 1.32 mg / 100g, zinc 1.10 mg / 100g, mangan...

Embodiment 4

[0042] Example 4 (separation of lactose by ultrafiltration without replenishment)

[0043] Prepare 150 mL of 10 g / L sweet whey powder solution with deionized water, and pass through a regenerated cellulose membrane with a molecular weight cut-off of 5000 Da in a millipore ultrafiltration cup, and perform ultrafiltration under 0.2 MPa nitrogen, without adding water during the ultrafiltration process. The concentrations of lactose in the raw material, concentrate and permeate were determined to be 7.60 g / L, 7.53 g / L and 7.60 g / L, respectively. Since the lactose molecule is small enough to freely shuttle through the membrane pores, the way it passes through the membrane pores is free diffusion, and the driving force is the concentration difference, so ultrafiltration cannot separate lactose from raw materials without replenishing water.

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Abstract

The invention belongs to a production technology of a dairy product and particularly relates to a method for preparing WPC and lactose powder simultaneously by whey. The main steps are as follows: (1) primary ultrafiltration: a whey solution passes through an ultrafiltration membrane with the molecular weight cutoff of 5,000 to 10,000Da; (2) moisturization and ultrafiltration: when the membrane flux is reduced to 60% to 80% of the primary membrane flux, continuously supplementing 2 to 5 times of deionized water based on the volume of a concentrated solution into the concentrated solution to obtain a permeate and the concentrated solution; (3) preparing the whey protein powder: ultrafiltrating and drying the whey protein powder to obtain the WPC; and (4) refining the lactose powder: adding the evaporated and condensed ultrafiltration permeate into food grade ethanol till the final volume fraction is 40 to 60%, collecting, washing and drying the precipitate to obtain the lactose. According to the method for preparing the WPC and the lactose powder simultaneously by the whey, WPC with high protein content and lactose powder with high purity are obtained simultaneously through the ultrafiltration as a main separating method, and the deionized water and the food grade ethanol are only added in the whole process but the substances including external salt, acid and alkali and the like are not added.

Description

technical field [0001] The invention relates to a method for preparing whey protein powder and lactose powder from whey liquid, belonging to the field of dairy processing. Background technique [0002] After the casein is separated from milk to make cheese, the remaining solution is whey. As a by-product, whey liquid has high water content and is inconvenient to transport. It is often made into sweet whey powder by spray drying and other methods. Sweet whey powder mainly contains lactose (about 70%) and whey protein (about 10%). [0003] Lactose is a disaccharide secreted by the mammalian mammary gland, which is formed by the condensation of one glucose and one galactose, and has two conformations, α and β. Lactose products are basically extracted from whey, which can be used in baby food, candy, artificial milk, etc., and is often used as a flavoring agent in medicine. Due to the high incidence of lactose intolerance among Chinese residents, it is usually necessary to se...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23J1/20A23L1/09
Inventor 姚善泾杜巧燕俞祖勋林东强
Owner ZHEJIANG UNIV
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