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Method for producing germ oil, oligosaccharides and protein concentrate by using soybean germs

A technology of soybean germ and concentrated protein, which is applied in the direction of oligosaccharides, chemical instruments and methods, protein food ingredients, etc., can solve the problem of unexplained quality of defatted soybean germ meal, high production cost of soybean germ protein, -- soybean concentrated protein Poor quality and other problems, to achieve the effect of saving equipment investment, low production cost, and preventing rancidity

Active Publication Date: 2013-03-13
高邮市日星药用辅料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The inventor did not explain the quality of the defatted soybean germ meal. If the meal is dried at high temperature, the quality of the final product - soybean protein concentrate will be poor and the yield will be low. The method does not involve the utilization of soybean germ oil
In addition, this method requires high temperature treatment above 100°C when removing the ethanol solvent in the meal, resulting in protein denaturation
Although this patent relies on enzymatic hydrolysis and spray drying to make the NSI of the product ≥ 80%, the production cost of soybean germ protein will be very high

Method used

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  • Method for producing germ oil, oligosaccharides and protein concentrate by using soybean germs

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The fresh soybean germ just separated from the production line of the oil mill is conveyed by a conveyor and enters a microwave stabilization device for enzyme inactivation. The process conditions are: microwave power 0.15kW / kg germ, microwave action time 5min. The soybean germ stabilized by microwave is rolled into 0.4mm flakes with a flaking machine.

[0050] Take 1000 kg of the above-mentioned soybean germ, use liquefied butane as lysozyme, and carry out countercurrent extraction for 3 times, the extraction time is 45 minutes, the mass ratio of solid to liquid is 1:3, and the extraction temperature is 25°C. The extracted mixed oil and wet meal enter the evaporation system and are desolvated under reduced pressure. Obtain soybean germ crude oil 95kg, defatted soybean germ 902kg. The butane gas evaporated from the mixed oil and wet meal is then compressed by the compressor, condensed and liquefied, and then recycled.

[0051] Get 50 kg of soybean germ crude oil, firs...

Embodiment 2

[0056] The fresh soybean germ just separated from the low-temperature soybean protein production enterprise is transported by the conveyor and enters the steam stabilization device for enzyme inactivation. The technological conditions are as follows: 500kg of germ is fed at one time, the steam pressure is 5kg, and the processing time is 8min. Then, the steam-stabilized soybean germ was rolled into 0.5mm flakes by a flaking machine.

[0057] Take 1000 kg of the above-mentioned soybean germ, use liquefied butane as the lysozyme, and conduct countercurrent extraction twice, the extraction time is 30 minutes, the ratio of solid to liquid is 1:3, and the extraction temperature is 25°C. The extracted mixed oil and wet meal enter the evaporation system and are desolvated under reduced pressure. Obtain soybean germ crude oil 86kg, defatted soybean germ 901kg. The solvent gas evaporated from the mixed oil and wet meal is compressed by the compressor, condensed and liquefied, and then...

Embodiment 3

[0063] The fresh soybean germ just separated from the production line of the oil mill is conveyed by a conveyor and enters a microwave stabilization device for enzyme inactivation. The process conditions are: microwave power 0.15kW / kg germ, microwave action time 5min. The soybean germ stabilized by microwave is rolled into 0.4mm flakes with a flaking machine.

[0064]Take 1000kg of the above-mentioned soybean germ, use liquefied LPG as the lysozyme, and carry out 2 times of countercurrent extraction, the extraction time is 60 minutes, the ratio of solid to liquid is 1:4, and the extraction temperature is 25°C. The extracted mixed oil and wet meal enter the evaporation system and are desolvated under reduced pressure. The solvent gas evaporated from the mixed oil and wet meal is compressed by the compressor, condensed and liquefied, and then recycled. Obtain soybean germ crude oil 89kg, defatted soybean germ 900kg. Using conventional winterization, alkali refining and decolor...

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Abstract

The invention discloses a method for producing products such as soybean germ oil, soybean germ protein concentrate, soybean oligosaccharides, soybean saponins and soybean isoflavones by using soybean germs, and relates to the field of deep grain processing. The method comprises the following steps of: performing online stabilization treatment on the soybean germs; performing normal temperature extraction and low temperature desolventizing by taking subcritical fluid as a lytic enzyme to produce the soybean germ oil; extracting polar ingredients such as the soybean oligosaccharides and the like from the defatted soybean germs by taking subcritical liquid ammonia and the like as lytic enzymes, and separating the oligosaccharides, the isoflavones and the saponins from the extract and purifying; and separating the soybean germ protein concentrate from the liquid ammonia extract, namely a low temperature soybean gear meal. When the method is used, five products such as the germ oil, the oligosaccharides, the soybean protein concentrate and the like can be obtained simultaneously, so that the full utilization of the soybean germs is realized, and production cost is low; reextraction can be completed in different extraction stages of the same leaching equipment, so that investment is saved; and zero emission is realized, so that the method is environmentally-friendly.

Description

technical field [0001] The invention relates to the field of fine and deep processing of grains, in particular to a method of using soybean germ as raw material, subcritical fluid step-by-step extraction, co-production of soybean germ oil, soybean oligosaccharides, soybean germ concentrated protein, soybean saponin and soybean isoflavones . Background technique [0002] Soybean germ is the basis for the growth and development of soybean seeds. It has special ingredients and nutritional value. Although its mass only accounts for 2.0-2.5% of the total weight of soybeans, it is rich in isoflavones, saponins, oligosaccharides, V E and phytosterols and other physiologically active substances. According to the literature, the contents of various nutrients in soybean germ are shown in Table 1. [0003] Table 1 Nutritional composition of soybean germ [0004] Element moisture crude fat crude protein crude fiber Ash Oligosaccharides Total glycosides Isofla...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C11B1/04C11B1/10A23J1/14C07D311/36C07H1/08C07H3/06C07J63/00
Inventor 徐斌董英王宏平
Owner 高邮市日星药用辅料有限公司
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