Ultrafast cooling device for wire and rod hot rolling production line
An ultra-rapid cooling, production line technology, applied in metal rolling, metal rolling, metal processing equipment and other directions, can solve the problems that cannot be implemented in the manufacturer and the cooling device cannot be satisfied, and achieve huge social and economic benefits, Short cooling time, eliminating the effect of blocking pipes
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Embodiment 1
[0031] Example 1: HRB335 ribbed steel bar of Φ12mm produced by three-wire split rolling
[0032]According to the heat treatment process requirements of steel bars, the entire cooling device is determined to be composed of three sets of parallel cooler boxes, and three forward coolers and one reverse sprinkler are arranged in series in the box. The inner diameter of the cooler and the sprinkler is Φ36mm, and the length of each cooler is 1.2 meters; the length of the sprinkler is 0.4 meters; the distance between the two boxes is 0.2 meters, and the length of the entire cooler device is about 12.8 meters. The water supply system of each cooler and water catcher in the cooling device is controlled by high-pressure water valves that are individually opened and closed, and they can be adjusted and opened and closed individually according to process requirements.
[0033] Trial production of Φ12mm HRB335 ribbed steel bars with the ultra-rapid cooling device of the present invention i...
Embodiment 2
[0037] Embodiment 2 adopts the ribbed steel bar of the RHB400 of Φ 25mm to be produced by single wire rolling
[0038] According to the technical requirements of the heat treatment of the above-mentioned steel bars, a cooling device consisting of a group of cooler boxes is adopted, which is divided into four sections, and each section is composed of two coolers and a reverse water splasher connected in series. The inner diameter of the cooler and the splasher is Φ48mm. Each cooler is 1.2m long, the sprinkler is 0.4m long, the distance between the two boxes is 0.2m, and the overall length is about 12.8m. Each cooler and reverse sprinkler can be opened and closed independently and the water pressure can be adjusted.
[0039] When producing Φ25mm HRB400 ribbed steel bars, 14 full continuous rolling mills are used, including 6 rough rolling mills, 6 intermediate rolling mills, and 2 finishing mills. Each mill rolls 1 pass, and the billet is 150mm billet The material is 20MnSi st...
Embodiment 3
[0043] Example 3 The HRB500 ribbed steel bar of Φ16mm is produced by double-strand rolling
[0044] According to the requirements of the above steel heat treatment process, combined with the actual situation of the production workshop, the entire cooling device is determined to be composed of two sets of parallel cooler boxes, and each set of cooler boxes is composed of three sections. In the first section, three coolers and a water thrower are connected in series in sequence; in the second and third sections, two coolers are connected in series in forward direction and a reverse water thrower is connected in series. The inner diameter of the cooler and the sprinkler is Φ36mm, the length of each cooler is 1 meter, the length of the sprinkler is 0.4 meters, the distance between the two boxes is 0.4 meters, and the total length is about 9.5 meters. Each cooler and sprinkler can be opened and closed independently, and the pressure of its water flow or air flow can also be adjuste...
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