An adapter for commercial off-the-shelf (COTS) circuit card modules resulting in increased
cooling efficiency. COTS circuit card modules generally have at least one printed wiring board (PWB), at least one component mounted on the PWB, a heatsink or some type of heat path, a frame for supporting the cards, and a wedgelock for use with a conduction-cooled
chassis. The adapter increases the
cooling efficiency of such COTS modules while allowing them to remain compliant with IEEE 1101.2 Specifications. The invention is efficient in removing heat from the COTS circuit card modules as it increases the conduction contact area between the
chassis cold wall and the COTS module. In addition, the adapter allows for the use of an extended width wedgelock to increase the clamping force over the conduction contact area. The extended width wedgelock is mounted to one surface of the frame such that when installed in a conduction-cooled
chassis, the opposite frame surface is forced against the chassis cold wall. The increased wedgelock size approximately doubles the clamping force applied. The net effect of these improvements are a reduction in the
thermal resistance per inch of wedgelock length. This, in turn, reduces the module to chassis interface temperature rise. The improved thermal resistances and decreased temperature rises boost the reliability of the COTS circuit cards, particularly in the stringent environments experienced in military applications.