Light emitting apparatus and light emitting method
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example 1
Preparation of Single-Phase α-Sialon
[0273] Examples (1-1) to (1-2) relate to preparation of single-phase α-sialon phosphor.
Example (1-1)
[0274] In preparing single-phase α-sialon phosphor, a ball mill apparatus (Fliche, planetary mill) is used to mix eight raw powders below. The mole ratio of chemical reagents in raw powder is described below (1) to (8). [0275] (1) Ca-α-sialon (Ca0.75Si0.75Al2.25N15.25O0.75) [0276] silicon nitride (Si3N4): aluminum nitride (AlN): calcium oxide (CaO)=13:9:3 [0277] (2) Eu-α-sialon (Eu0.5Si9.75Al2.25N15.25O0.75) [0278] silicon nitride (Si3N4): aluminum nitride (AlN): europium oxide (Eu2O3)=13:9:1 [0279] (3) Pr-α-sialon (Pr0.6Si9.75Al2.25N15.25O0.75) [0280] silicon nitride (Si3N4): aluminum nitride (AlN): praseodymium oxide (Pr6O11)=30:27:1 [0281] (4) Tb-α-sialon (Tb0.5Si9.75Al2.25N15.25O0.75) [0282] silicon nitride (Si3N4): aluminum nitride (AlN): terbium oxide (Tb4O7)=26:18:1 [0283] (5) Dy-α-sialon (Dy0.5Si9.75Al2.25N15.25O0.75) [0284] silicon nitri...
example 2
Preparation of Mixed α-Sialon Phosphor
[0340] Examples (2-1) to (2-5) relate to preparation of mixed α-sialon phosphor.
Example (2-1)
[0341] A mixture of Si3N4:Eu2O3:CaO:AlN=79.0:1.5:2.2:15.8 (molar ratio) (where calcium carbonate is added as CaO) is molded in a 10 mm diameter mold at 200 kg / cm2. Then, it is hot-press sintered at a pressure of 20 MPa in nitrogen atmosphere (1 atm) of 1700° C. for one hour. After the heating, the sintered body is powdered. As the result of powder X-ray diffraction analysis (Rigaku-sha, RINT2200), a material of 66 weight α-sialon, 18 weight % β-sialon and 15 weight % unreacted α-silicon nitride is obtained.
[0342] The entire powder composition is represented by α-sialon composition formula: (Ca0.11, Eu0.14)(Si, Al)12(O, N)16.
[0343]FIG. 38 is a spectrum diagram showing excitation spectra in Example 2-1 (full line (1)) and Example 2-2 (broken line (2)) of mixed α-sialon phosphor. FIG. 39 is a spectrum diagram showing emission spectra in Example 2-1 (fu...
example
(2-5)
[0356] Next, various Ca-α-sialon:Eu2+ phosphors are prepared and the fluorescent properties are measured. Samples A to G are single-phase α-sialon phosphors and Samples X to N are mixed α-sialon phosphors.
[0357] In preparing Ca-α-sialon:Eu2+ phosphor, starting materials, CaO, Si3N4, AlN, Al2O3 and Eu2O3 are weighed to have a given ratio, then wet-mixed with acetone. The mixed material powder is filled into Mo container, which is made using 0.1 mm thick Mo (module) plate. Then, it is sintered using RF is induction heater in argon atmosphere of 100-1750° C., atmospheric pressure for two hours, as shown by temperature profile in FIG. 40.
[0358]FIG. 41 is a table showing the composition (molar ratio) of Samples A to N, Ca-α-sialon:Eu2+ phosphors. FIG. 42 is a table showing atom % of Samples A to N. Ca-α-sialon:Eu2+ phosphors. In FIGS. 41 and 42, ※3015 means m=3.0 and n=1.5 in general formula of Ca-α-sialon; C0.5mSi12−(m+n)Al(m+n)OnN6−n. In like manner, 2010 means m=2.0 and n=1.0, ...
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