Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Coating for interstage sealing device of compressor

A compressor stage and sealing device technology, which is applied in anti-corrosion coatings, coatings, metal material coating processes, etc., can solve the problems of embrittlement of organic active groups, reduce the service life of sealing coatings, and aging failure, and achieve enhanced Erosion resistance, improved thickness and bonding performance, good high temperature oxidation resistance

Active Publication Date: 2021-04-13
武汉钢铁有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] The compression medium of CCPP gas compressors in iron and steel enterprises is mainly the blast furnace and coke oven gas produced by iron and steel enterprises. The gas contains a large amount of corrosive pollutants such as tar, naphthalene, benzene, sulfide, water vapor and solid particles. During the compression process, the gas When the temperature rises above 500°C, traditional mid-temperature sealing coatings such as aluminum-silicon graphite and aluminum-silicon polyphenylene are processed by plasma spraying of high-resolution polymers and metal phase substances, and are more likely to be corroded during compression. Erosion, wear and oxidation make the organic active groups embrittlement, aging failure, and reduce the service life of the sealing coating

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A coating for compressor interstage sealing device, its composition and weight percentage content are: 5.5% of nickel powder with a particle size of ≤50nm, 90% of graphite powder with a particle size of ≤50nm, and 4.5% of silicon powder with a particle size of ≤50nm , mix well and spray on the base metal material.

[0032] Explanation: 10CrMoAl steel is used as the base metal material of the compressor interstage sealing device in this embodiment.

[0033] After testing, the performance of this embodiment: the temperature resistance of the coating is 481° C., the hardness is 80.5 HR15, and the bonding strength is 10.8 MPa. After 15 months of probation, no erosion or corrosion of the paint layer was found.

Embodiment 2

[0035] A coating used for compressor interstage sealing devices, its composition and weight percentage content are: nickel powder with a particle size of ≤50nm: 9%, graphite powder with a particle size of ≤50nm: 88%, silicon powder with a particle size of ≤50nm: 3% , mix well and spray on the base metal material.

[0036] Explanation: 1Cr17MnMo2CuN steel is used as the base metal material of the compressor interstage sealing device in this embodiment.

[0037] After testing, the performance of this embodiment: the temperature resistance of the coating is 485° C., the hardness is 82.05 HR15, and the bonding strength is 10.1 MPa. After 12 months of probation, no erosion or corrosion of the paint layer was found.

Embodiment 3

[0039] A coating used for compressor interstage sealing device, its composition and weight percentage content are: 13% of nickel powder with a particle size of ≤50nm, 83% of graphite powder with a particle size of ≤50nm, and 4% of silicon powder with a particle size of ≤50nm , mix well and spray on the base metal material.

[0040] Explanation: 1Cr17MnMo2CuN steel is used as the base metal material of the compressor interstage sealing device in this embodiment.

[0041] After testing, the performance of this embodiment: the temperature resistance of the coating is 496°C, the hardness is 82.07HR15, and the bonding strength is 10.9MPa. After 18 months of probation, no erosion or corrosion of the paint layer was found.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Temperature resistantaaaaaaaaaa
Bond strengthaaaaaaaaaa
Temperature resistantaaaaaaaaaa
Login to View More

Abstract

The invention discloses a coating for an interstage sealing device of a compressor. The coating comprises the components in percentage by weight: not more than 35% but not zero of nickel powder with the granularity of less than or equal to 50 nm , 60-90% of graphite powder with the granularity of less than or equal to 50 nm, and not more than 5% but not zero of silicon powder with the granularity of less than or equal to 50 nm. The coating is based on the special performance requirements of the CCPP generator set gas compressor taking the byproduct gas as the fuel in domestic iron and steel enterprises on an interstage sealing coating layer; the coating enabling the gas compressor to have good erosion resistance, abrasion resistance, self-lubricating performance and corrosion resistance under the working condition of being rich in corrosive pollutants such as benzene, naphthalene, tar and sulfide is provided, and the high sealing performance of the compressor in the compression process can be guaranteed.

Description

technical field [0001] The present invention relates to a kind of coating, which belongs to a kind of coating used for compressor interstage sealing device. Background technique [0002] With the increasing development of aviation technology and the increasing shortage of energy sources, higher and higher requirements are placed on the efficiency of engines. According to data reports, in a high-pressure turbine, every time the gap between the blade and the casing is reduced by 0.13-0.25mm, the fuel consumption can be reduced by 0.5-1.0%, and the engine efficiency can be increased by about 2%. However, during the manufacture and operation of the engine, due to the thermal expansion of the engine components and the thermal deformation of the shaft, the high-speed rotation of the rotor, the blade elongation caused by centrifugal force, the tolerance of parts processing and the deviation of engine assembly, engine acceleration / deceleration and aircraft landing Due to the vibrat...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C09D5/10C09D1/00C09D7/61C23C24/00
CPCC09D1/00C09D5/10C23C24/00C09D7/61Y02E20/16
Inventor 粟伟明袁峰韩新萍
Owner 武汉钢铁有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products