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Antibacterial carved stone ceramic tile and preparation method thereof

A technology of stone tiles and fine carving, which is applied in the field of antibacterial fine carving stone tiles and its preparation, can solve the problems that the antibacterial function of antibacterial tiles is difficult to maintain for a long time, the bonding force between the antibacterial layer and the glaze surface is weak, and the antibacterial performance is unstable. Air purification effect, improvement of photocatalytic activity, and effect of reducing recombination rate

Active Publication Date: 2020-08-18
山东兴豪陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, Chinese patent CN 109293338A discloses a kind of negative ion antibacterial ceramic tile and its production process. The antibacterial ceramic tile includes an embryo body, a bottom glaze and a top glaze. Fiber cloth, bottom glaze and surface glaze all include clay, feldspar, quartz, nano-silver, nano-titanium dioxide, etc. The use of nano-silver and nano-titanium dioxide stimulates the antibacterial function with the help of moisture and air in the pores of the embryo body, but the antibacterial tile The antibacterial function is still difficult to maintain for a long time
At present, the biggest disadvantage of the anatase TiO2 material of the photocatalyst is that it is easy to fail at around 850°C.
In addition, the low-temperature heat treatment antibacterial layer has weak bonding force with the glaze surface, and the antibacterial layer is easy to fall off in practical application, and the antibacterial durability is poor
[0006] In summary, the current antibacterial ceramic tiles have problems such as unstable antibacterial performance, easy to fall off the antibacterial layer, and difficult to last. The fired antibacterial ceramic products have cracks and roughness due to the mismatch of mechanical and thermodynamic properties. Therefore, it is urgent to develop a Stable antibacterial carved stone tiles

Method used

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  • Antibacterial carved stone ceramic tile and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] An antibacterial finely carved stone tile, which is made of the following raw materials through ball milling, molding, one-time sintering, inkjet, glazing with the addition of a composite photocatalytic antibacterial agent, secondary sintering, and polishing and trimming. The parts mentioned are all by weight share:

[0043] Kaolin 5 parts;

[0044] 5 parts of ball soil;

[0045] Potassium feldspar 25 parts;

[0046] 25 parts of china clay;

[0047] 5 parts pyrophyllite;

[0048] Covering glaze 2 parts;

[0049] TiO 2 / Ag 2 2 parts of O composite microspheres;

[0050] 2 to 5 parts of bentonite.

[0051] The glaze includes the following raw materials in parts by weight: 25 parts of albite, 13 parts of kaolin, 8 parts of dolomite, 2 parts of aluminum oxide, 5 parts of zinc oxide, and 6 parts of burnt talc.

[0052] Wherein said kaolin is preferably Suzhou Yangshan kaolin, Al 2 o 3 The content is 35-45%, and the color is white; the ball clay mentioned here is pre...

Embodiment 2

[0063] An antibacterial finely carved stone tile, which is made of the following raw materials through ball milling, molding, one-time sintering, inkjet, glazing with the addition of a composite photocatalytic antibacterial agent, secondary sintering, and polishing and trimming. The parts mentioned are all by weight share:

[0064] Kaolin 20 parts;

[0065] 16 parts of ball soil;

[0066] Potassium feldspar 45 parts;

[0067] 36 parts of china clay;

[0068] 8 parts pyrophyllite;

[0069] Covering glaze 6 parts;

[0070] TiO 2 / Ag 2 6 parts of O composite microspheres;

[0071] Bentonite 3 parts.

[0072] The glaze includes the following raw materials in parts by weight: 26 parts of albite, 14 parts of kaolin, 11 parts of dolomite, 5 parts of aluminum oxide, 7 parts of zinc oxide, and 8 parts of burnt talc.

[0073] Wherein said kaolin is preferably Suzhou Yangshan kaolin, Al 2 o 3 The content is 35-45%, and the color is white; the ball clay mentioned here is prefer...

Embodiment 3

[0076] An antibacterial finely carved stone tile, which is made of the following raw materials through ball milling, molding, one-time sintering, inkjet, glazing with the addition of a composite photocatalytic antibacterial agent, secondary sintering, and polishing and trimming. The parts mentioned are all by weight share:

[0077] Kaolin 25 parts;

[0078] 26 parts of ball soil;

[0079] Potassium feldspar 50 parts;

[0080] 40 parts of china clay;

[0081] 10 parts pyrophyllite;

[0082] Covering glaze 10 parts;

[0083] TiO 2 / Ag 2 10 parts of O composite microspheres;

[0084] Bentonite 5 parts.

[0085] The glaze includes the following raw materials in parts by weight: 30 parts of albite, 15 parts of kaolin, 15 parts of dolomite, 8 parts of aluminum oxide, 10 parts of zinc oxide, and 10 parts of burnt talc.

[0086] Wherein said kaolin is preferably Suzhou Yangshan kaolin, Al 2 o 3 The content is 35-45%, and the color is white; the ball clay mentioned here is p...

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Abstract

The invention relates to an antibacterial carved stone ceramic tile and a preparation method thereof, and belongs to the technical field of ceramic tile processing and manufacturing. The antibacterialcarved stone ceramic tile is prepared from kaolin, ball clay, potassium feldspar, porcelain clay, pyrophyllite, coating glaze, a composite photocatalytic antibacterial agent and bentonite through steps of: ball-milling pulping, forming, one-time sintering, ink jetting, glazing with addition of a composite photocatalytic antibacterial agent, secondary sintering, and polishing and trimming. A TiO2 / Ag2O composite microsphere photocatalytic antibacterial agent which is prepared through high-temperature calcination by utilizing a sol-gel method is added, wherein the photogenerated holes and electrons generated by TiO2 and Ag2O can be mutually migrated, so that the recombination rate of the photogenerated holes and the electrons is reduced, the photocatalytic activity is improved, and the photocatalyst has the advantages of large specific surface area, high photocatalytic reaction activity, high antibacterial efficiency and the like, and can stably play an antibacterial role for a long time. A good air purification effect is achieved, and substances such as TVOC in air can be effectively removed. The method is simple in process, convenient to operate and suitable for large-scale production.

Description

technical field [0001] The invention belongs to the technical field of tile processing and manufacturing, and in particular relates to an antibacterial carved stone tile and a preparation method thereof. Background technique [0002] With the improvement of living standards, people pay more and more attention to the hygienic environment, and the demand for antibacterial function is further extended to the living environment. As an indispensable product in people's living environment, architectural ceramic materials have attracted much attention for their antibacterial function. Among ceramic antibacterial products, bathrooms account for the vast majority, and there are relatively many studies in this area. As people pay more attention to the hygiene of the living environment, the research results of antibacterial materials in the field of ceramic tiles are also increasing. Therefore, improving the antibacterial performance of ceramic tiles has become the key to this technic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/13C04B33/04C04B33/34C03C8/00C04B41/86C01G23/053C01G5/00
CPCC04B33/13C04B33/04C04B33/34C03C8/00C04B41/86C04B41/5022C01G23/053C01G5/00C04B2235/3472Y02P40/60
Inventor 孙嬴生
Owner 山东兴豪陶瓷有限公司
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