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3D printed grid ceramic reinforced resin composite material and preparation method thereof

A composite material and reinforced resin technology, which is applied in the production of ceramic materials, ceramic products, additive processing, etc., can solve problems such as excessive wear, fatigue damage, warping and deformation, achieve low cost, easy porosity, and improve reliability and longevity effects

Active Publication Date: 2020-04-21
GUILIN UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It overcomes the typical defects such as adhesion, excessive wear, shrinkage, warping deformation and fatigue damage caused by frictional heat during the friction process of traditional discontinuous resin-based friction plates

Method used

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  • 3D printed grid ceramic reinforced resin composite material and preparation method thereof
  • 3D printed grid ceramic reinforced resin composite material and preparation method thereof
  • 3D printed grid ceramic reinforced resin composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0049] Specific embodiment one, the preparation method of 3D printing aluminum ash-MgO grid ceramics reinforced epoxy resin composite material;

[0050] S1: Preparation of aluminum ash-MgO grid ceramics and surface modification

[0051] (S1-a) Calculated by weight of 100g, 80g of aluminum ash, 20g of powdered MgO, 0.5g of carboxymethyl cellulose (CMC), 1g of dispersant (DOLAPIX SPC7), 1g of plasticizer (ZUSOPLAST PS1), binder ( Water-soluble polyvinyl alcohol) 0.5g as the raw material, weighed, mechanically stirred and mixed evenly, placed in a planetary ball mill, then added 100ml of water, added alkaline substances, adjusted the pH value of the slurry to 12, high-speed ball milled for 15 minutes, and formed Uniform slurry. Smelting, aging, and vacuuming in the mud mixer to make clay for later use; put the clay into the squeeze barrel, and use 3D printing to extrude through the mud nozzle, and the mud nozzle cooperates with the movement to make the mud strips reciprocally in...

specific Embodiment 2

[0069] Specific embodiment two, the preparation method of 3D printing aluminum ash-SiC mesh ceramic reinforced polyester composite material:

[0070] S1: Preparation of aluminum ash-SiC grid ceramics and surface modification;

[0071] (S1-a) Based on the weight of 100g, 85g of aluminum ash, 15g of SiC powder, 0.5g of carboxymethyl cellulose (CMC), 1g of dispersant (DOLAPIX SPC7), 1g of plasticizer (ZUSOPLAST PS1), binder (Water-soluble polyvinyl alcohol) 0.5g as raw material, after weighing, mechanically stir and mix evenly, put it in a ball mill, then add 100ml of water, add alkaline substances, adjust the pH value of the slurry to 12, and high-speed ball mill for 10-15 minutes , forming a homogeneous slurry. Refining and maturing in the mud mill for 2 days, vacuuming to make clay for later use; put the clay into the extrusion barrel, use 3D printing to extrude through the mud nozzle, and the mud nozzle cooperates with the movement to make the mud strips interweave and recip...

specific Embodiment 3

[0085] Specific embodiment three, 3D printing aluminum ash-TiO 2 Preparation method of mesh ceramic reinforced phenolic resin composite:

[0086] S1: Preparation of aluminum ash-TiO 2 Fabrication and Surface Modification of Mesh Ceramics

[0087] (S1-a) Calculated by weight of 100g, 80g of aluminum ash, TiO 2 (Titanium dioxide) powder 20g, carboxymethylcellulose (CMC) 0.5g, dispersant (DOLAPIX SPC7) 1g, plasticizer (ZUSOPLAST PS1) 1g, binder (water-soluble polyvinyl alcohol) 0.5g as raw materials, After weighing, mechanically stir and mix evenly, place in a ball mill, add 100ml of water, add alkaline substances, adjust the pH value of the slurry to 12, and perform high-speed ball milling for 15 minutes to form a uniform slurry. Refining and maturing for 1 day in the clay refiner, then vacuumize to make clay for later use; put the clay into the extrusion barrel, use 3D printing to extrude through the mud nozzle, and the mud nozzle cooperates with the movement to make the mud...

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Abstract

The invention relates to the technical field of composite material preparation, in particular to a 3D printed grid ceramic reinforced resin composite material and a preparation method thereof. The 3Dprinted grid ceramic reinforced resin composite material is composed of three parts including grid ceramic, resin and an additive dispersed in the resin, and the grid ceramic is obtained by mixing aluminum ash and ceramic powder, carrying out molding through a 3D printer and carrying out drying and sintering, pores of the grid ceramic are filled with the resin and the additive contains a diluent and a curing agent. The preparation method of the 3D printed grid ceramic reinforced resin composite material has the following advantages: (1) the composite material is excellent in heat-conducting property, simple in preparation process and lower in cost, and (2) the pores of the grid ceramic reinforcement are easy to adjust, are continuous as a whole, the grid ceramic reinforcement is firmly combined with matrix resin, the strength is high, the toughness is good, the impact resistance is realized, and the use reliability and service life of the material are improved.

Description

technical field [0001] The invention relates to the technical field of composite material preparation, in particular to a 3D printing grid ceramic reinforced resin composite material and a preparation method thereof. Background technique [0002] Improving the wear resistance, heat resistance, thermal conductivity and thermal attenuation resistance of resin-based composites for friction materials is an important research direction for resin-based materials. The resin-based composite materials disclosed in the prior art are composite materials reinforced with fibers (two-dimensional) and particles (zero-dimensional). Such materials have the disadvantages of poor wear resistance, low heat resistance, low thermal conductivity, and weak resistance to thermal attenuation. This is because the microstructure of the two-dimensional or zero-dimensional reinforced composite material is that the reinforcing phase is embedded in the resin matrix material in a discontinuous form, and th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L63/02C08L67/02C08L61/06C08L9/02C08K13/06C08K9/06C08K7/26C08K3/38C08K3/36C08K3/04C08K5/12C08K3/08C04B33/138C04B33/13C04B38/00C04B41/89C09K5/14B33Y70/10
CPCC08L63/00C08L67/02C08K13/06C08K9/06C08K7/26C08K3/08C08K3/04C04B33/138C04B33/1305C04B33/1315C04B33/1328C04B38/00C04B41/89C04B41/52C04B41/009C09K5/14B33Y70/00C04B2235/3206C04B2235/3244C04B2235/3232C04B2235/3826C04B2235/3873C04B2235/3821C04B2235/349C04B2235/96C04B2235/9607C08K2003/385C08K2201/011C08K2003/085C08L9/02C08K3/38C08K3/36C08K5/12C08L61/06C04B38/0074C04B38/0051C04B41/5031C04B41/4539C04B41/4922Y02P40/60
Inventor 姜艳丽刘国庆康晓安何福明喻亮
Owner GUILIN UNIVERSITY OF TECHNOLOGY
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