Applications of micro-channel reactor in zaltoprofen cyclization reaction, and zaltoprofen cyclization method
A microchannel reactor and cyclization reaction technology, applied in chemical instruments and methods, chemical/physics/physicochemical reactors, chemical/physics/physicochemical processes, etc., can solve the difficulty of post-processing, yield and selection It can solve the problems such as the decline of the property and not fast enough to achieve the effect of short molecular diffusion distance, narrow residence time distribution, and fast heat transfer speed.
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Embodiment 1
[0032] Example 1: Reference test
[0033] Take the reference sample, heat it to 85°C, and react for 6h, after the reaction is over. Cool to room temperature, add dichloromethane, ice and water to the reaction solution, collect the dichloromethane layer liquid, wash with saturated sodium bicarbonate and sodium chloride solution respectively, wash with sodium chloride solution until the pH value is neutral, reduce It was concentrated to 1 / 5 of the solution volume by pressure distillation, n-hexane was added, crystallized by cooling, filtered, and dried to obtain 742 g of a crude product of zaltoprofen, and the reaction yield was 70%.
Embodiment 2
[0034] Example 2: Comparative Test 1
[0035] Take sample 1 and add it to a glass mixer, heat it to 60°C after mixing, and connect the liquid outlet to the microchannel reactor when no solids are present. The flow rate was controlled to 9ml / min, the pressure drop was 6bar, the temperature was controlled to 75°C, the passage time was 9.5s, the reaction solution was collected, cooled to room temperature, 6000ml of dichloromethane, 5000ml of ice and water were added, and after layering, the dichloromethane layer was separated. , neutralize and wash to pH neutrality with 2% NaHCO3 5000ml, after layering, separate out the dichloromethane layer, add 2000ml 0.9% NaCl to wash the layers, separate out the dichloromethane layer, dry, evaporate under reduced pressure, and concentrate to 1 After / 5, 2500 ml of n-hexane was added to precipitate crystals, cooled to room temperature, and filtered to obtain a crude product of zaltoprofen.
Embodiment 3
[0036] Example 3: Comparative test 2-12
[0037] Take sample 1, sample 2, and sample 3 respectively, carry out the test according to the steps described in Comparative Experiment 1, control the flow rate, pressure drop, reaction temperature and residence time of the samples in the microchannel reactor to be different, and finally measure the zatobu The weight of crude profen was used to calculate the reaction yield. The specific values are as follows:
[0038]
[0039] As can be seen from the data in the above table, regardless of the change in material amount or the change in process conditions, the yield far exceeds the original process. Among them, the optimal process parameters are that the control flow rate is 9ml / min, the pressure drop is 6bar, the reaction temperature is 75℃, the reaction time is 9.5s, and the yield is 93%.
[0040] The optimized process can also reduce the amount of polyphosphoric acid in a high yield, which is of great help to the subsequent tr...
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