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Metal bionic bone trabecula for repairing cancellous bone defect and preparing method thereof

A technology of bionic bone and cancellous bone, which is applied in the direction of bone implants, can solve the problems of limited printing accuracy, interference with bone healing, and difficulty in meeting requirements, so as to improve the quality and speed of repair, reduce the risk of secondary fractures, The effect of avoiding the stress shielding effect

Inactive Publication Date: 2019-05-21
SHANGHAI NINTH PEOPLES HOSPITAL SHANGHAI JIAO TONG UNIV SCHOOL OF MEDICINE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] There are different degrees of defects in autologous or allogeneic bone grafting: 1) Autologous bone grafting will increase the surgical trauma and operation time. The available bone source is limited. The shape and size of the grafted bone are not easy to meet the requirements, and infection may occur in the bone harvesting area , pain and other complications
2) Allogeneic bone transplantation may cause the spread of blood-borne diseases and cause immune reactions to interfere with bone healing and other disadvantages; in addition, allogeneic bone only has osteoconduction but no osteoinductive effect, and fracture healing after transplantation may be relatively slow
[0006] At present, the artificial bone substitutes used clinically for bone defect repair mainly have the following problems: 1) The elastic modulus of the implant does not match that of the bone, and stress shielding is likely to occur after implantation, which accelerates the loss of bone mass and the risk of secondary fractures Increase; 2) The implant does not have the biological function of promoting fracture healing, but only provides a stable environment for fracture healing; 3) Due to the limitation of traditional processing technology, the shape of the filler does not match the defect, which will cause wear and may Cause fracture again; 4) The porosity and irregular shape of porous materials processed by traditional techniques affect the effect of osseointegration
Traditional 3D printing technologies, such as Selective Laser Melting (SLM for short) and Electron Beam Melting (EBM for short), have limited printing accuracy, the highest accuracy can only reach 40 μm, which cannot be satisfied with trabecular bone bionic structure

Method used

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  • Metal bionic bone trabecula for repairing cancellous bone defect and preparing method thereof
  • Metal bionic bone trabecula for repairing cancellous bone defect and preparing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0023] 1. Preparation of metal tantalum powder

[0024] The tantalum powder that meets the requirements of 3D printing is prepared by the method of hydrogenation powder, in order to prepare a trabecular bone substitute that meets the requirements of clinical operations through 3D printing technology.

[0025] The metal material is hydrogenated, and successively undergoes crushing and ball milling, screening (to ensure fluidity), shaping and post-dehydrogenation to obtain metal powder. The purpose of the sieving treatment is to ensure that the fluidity is 20-50g / 12Sec. The purpose of the shaping treatment is to control the particle size range between 200mu and 400mu.

[0026] 2. Preparation of metal bionic bone trabecular

[0027] The prepared tantalum metal powder is melted at a high temperature at 2700-3000°C, and then the molten metal liquid passes through the high-voltage electrostatic force of the FFF technology printing platform (the diameter of the metal wire coming ou...

Embodiment 2

[0029] 1. Preparation of titanium-tantalum-niobium-zirconium alloy powder

[0030] Titanium, tantalum, niobium, and zirconium alloy powders that meet the requirements of 3D printing are prepared by hydrogenation powder making, in order to prepare trabecular bone substitutes that meet clinical operations through 3D printing technology.

[0031] First, the titanium-tantalum-niobium-zirconium alloy material (titanium 60%, tantalum 2%, niobium 34%, zirconium 4%, the following mass percentages) is hydrogenated, and it is successively subjected to crushing and ball milling treatment, screening treatment, shaping treatment and dehydrogenation After post-processing, titanium-tantalum-niobium-zirconium alloy powder is obtained.

[0032] 2. Preparation of titanium-tantalum-niobium-zirconium alloy bionic trabecular bone

[0033] The prepared titanium, tantalum, niobium, and zirconium alloy powders are melted at a high temperature at a melting temperature of 2200-2600°C. Then, the molten...

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Abstract

The invention discloses a metal bionic bone trabecula for repairing a cancellous bone defect and a preparation method thereof. The method includes the steps that with a fast fuse fabrication (FFF) method, metal powder is melted and subjected to electrostatic filament drawing, deposition molding is conducted according to a preset bone trabecula model, and the metal bionic bone trabecula is obtained. According to the preparing method, metal materials are printed into a porous structure similar to the bone trabecula through the FFF technology, the printing precision meets the condition that the filament diameter is 10 microns or below, and true bionics is achieved. Moreover, the adopted metal materials of tantalum, titanium tantalum alloy or titanium tantalum niobium zirconium alloy and the like has biological activities for promoting tissue regeneration, and fully meets clinical use requirements. The bionic bone trabecula prepared with the method can perfectly replace an autologous or allogeneic bone.

Description

technical field [0001] The invention relates to a medical device, in particular to a metal bionic bone trabecular for cancellous bone defect repair and a preparation method thereof. Background technique [0002] Cancellous bone is a porous network structure connected by a large number of irregularly shaped bone trabeculae. Intertwined network of trabeculae (see figure 1 ) actually have certain longitudinal and transverse arrangement rules, which can increase bone strength. These trabecular stress changes can have a pronounced effect on the strength of the bone. The bone trabeculae observed by microscopic means are characterized by external force stimulation: deformation of bone trabeculae, decrease in density, and enlargement of pores in the network structure. When the force reaches a certain level, diffuse fracture will occur, the integrity will be destroyed, and the strength provided by the cancellous bone will decrease, which will lead to a decrease in bone resistance ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61F2/28C22C14/00B22F9/02
Inventor 郝永强郭煜沈陆姜闻博
Owner SHANGHAI NINTH PEOPLES HOSPITAL SHANGHAI JIAO TONG UNIV SCHOOL OF MEDICINE
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