High-efficiency enhanced flame-retardant functional masterbatch for direct injection molding of nylon 6 and preparation method thereof

A technology of injection molding and functional masterbatch, which is applied in the field of high-efficiency reinforced flame-retardant functional masterbatch and its preparation, which can solve problems such as temperature mismatch and fiber aspect ratio decrease, so as to improve reinforcement efficiency and interface adhesion , Improve the effect of modification performance

Active Publication Date: 2019-03-29
江苏万纳普新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using the method of processing the two masterbatches separately can obtain the following technical advantages: ① Avoid direct blending of glass fibers and brominated flame retardants to generate internal friction and heat generation, resulting in the decomposition of halogenated flame retardants; ② Avoid inorganic flame retardants The fiber length-to-diameter ratio between the flame synergist (such as antimony trioxide or zinc borate) and the glass fiber is greatly reduced due to mutual shear wear; 6 The problem of mismatching processing temperature of the two modified systems for melt blending; ④Using the melt pultrusion technology to prepare a reinforced masterbatch with a larger fiber aspect ratio than the traditional chopped glass fiber reinforced masterbatch; ⑤Using maleic anhydride Grafted elastic ionomers are used as the carrier components of A and B masterbatches respectively, and their reactive end groups can have the greatest chance of contacting the end groups of nylon 6 resin in an environment without interference from flame-retardant powders, and maximize their The toughening effect can also improve the interfacial adhesion between the organic and inorganic components in the formula, and at the same time improve the melt fluidity of the compound, improve the surface finish and deformation resistance of the product

Method used

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  • High-efficiency enhanced flame-retardant functional masterbatch for direct injection molding of nylon 6 and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A high-efficiency enhanced flame-retardant functional masterbatch for nylon 6 direct injection molding, which is composed of two masterbatches A and B. The quality ratio of the raw materials for the A masterbatch is as follows:

[0037] glass fiber

70.0 kg

High Flow Nylon 6

20.0kg

Four-arm star nylon 6

5.7kg

Maleic anhydride grafted sodium ion crosslinked ethylene-octene-acrylic acid copolymer elastic ionomer

4.0 kg

antioxidant

300.0 g

[0038] The antioxidants are 1,3,5-trimethyl-2,4,6-(3,5-di-tert-butyl-4-hydroxybenzyl)benzene (trade name Antioxidant 1330) and bis( 2,4-dicumylphenyl) pentaerythritol diphosphite (trade name: Antioxidant S9228) is a compound composed of 1:1 mass ratio.

[0039] The mass ratio of the raw materials of the B masterbatch is as follows:

[0040] brominated polystyrene

70.0 kg

Antimony trioxide

15.0kg

Maleic anhydride grafted sodium ion crosslinked et...

Embodiment 2

[0044] A high-efficiency enhanced flame-retardant functional masterbatch for nylon 6 direct injection molding, which is composed of two masterbatches A and B. The quality ratio of the raw materials for the A masterbatch is as follows:

[0045] glass fiber

50.0kg

High Flow Nylon 6

35.0kg

Three-arm star nylon 6

4.7kg

Maleic anhydride grafted with zinc ions to crosslink ethylene-octene-acrylic acid copolymer elastic ionomer

10.0kg

antioxidant

300.0 g

[0046] The antioxidants are 1,3,5-trimethyl-2,4,6-(3,5-di-tert-butyl-4-hydroxybenzyl)benzene (trade name Antioxidant 1330) and bis( 2,4-dicumylphenyl) pentaerythritol diphosphite (trade name: Antioxidant S9228) is a compound composed of 1:1 mass ratio.

[0047] The mass ratio of the raw materials of the B masterbatch is as follows:

[0048] brominated polystyrene

30.0 kg

Decabromodiphenylethane

25.0kg

Antimony trioxide

20.0kg

Zin...

Embodiment 3

[0052] A high-efficiency enhanced flame-retardant functional masterbatch for nylon 6 direct injection molding, which is composed of two masterbatches A and B. The quality ratio of the raw materials for the A masterbatch is as follows:

[0053] glass fiber

60.0 kg

High Flow Nylon 6

25.0kg

Three-arm star nylon 6

4.7kg

Maleic anhydride grafted barium ion crosslinked ethylene-octene-acrylic acid copolymer elastic ionomer

10.0kg

antioxidant

300.0 g

[0054] The antioxidants are 1,3,5-trimethyl-2,4,6-(3,5-di-tert-butyl-4-hydroxybenzyl)benzene (trade name Antioxidant 1330) and bis( 2,4-dicumylphenyl) pentaerythritol diphosphite (trade name: Antioxidant S9228) is a compound composed of 1:1 mass ratio.

[0055] The mass ratio of the raw materials of the B masterbatch is as follows:

[0056] brominated polystyrene

30.0 kg

brominated epoxy resin

30.0 kg

Antimony trioxide

25.0kg

Maleic ...

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Abstract

The invention belongs to the technical field of plastic modification and processing, and especially relates to a high-efficiency enhanced flame-retardant functional masterbatch for direct injection molding of a nylon 6 product and a preparation method thereof. The functional masterbatch is composed of two kinds of masterbatch A and B. The masterbatch A comprises the following components by mass percentage: 50.0-70.0 wt.% of glass fiber, 15.0-35.0 wt.% of high flow nylon 6 resin, 3.0-10.0 wt.% of a maleic anhydride grafted ionomer, 3.0-6.0 wt.% of star nylon 6 resin, and 0.1-0.3 wt.% of an antioxidant. Compared with the traditional plastic functional masterbatch, the functional masterbatch prepared by the invention avoids the problems that during processing of polyoxymethylene in an enhanced halogen-free flame-retardant nylon 6 modification system, mutual modification of the modification efficiency caused by mutual shearing and friction between the glass fiber and a flame retardant canbe solved, and mismatch problem of the processing temperatures of the above two modified systems is solved, and the modification efficiency of the two modified systems is remarkably enhanced. The masterbatch has the characteristics of easy dispersibility and easy processing, and can be directly injected and molded with nylon 6 resin in a simple ratio.

Description

technical field [0001] The invention belongs to the technical field of plastic modification and processing, and in particular relates to a high-efficiency enhanced flame-retardant functional master batch which can be directly applied to injection molding processing of nylon 6 products and a preparation method thereof. Background technique [0002] Using twin-screw extruder to implement melt blending is a traditional method for plastic modification. Using the high-efficiency and excellent mixing performance of co-rotating twin-screw extruders, thermoplastics and various modified additives can be continuously melt-blended and extruded After granulation, the prepared modified special material will be used again for injection or extrusion processing to form various products. This technical route not only effectively improves the physical and mechanical properties of plastic products such as strength, toughness, stiffness, creep resistance, and flexure resistance, but also endows...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L77/02C08L51/06C08L25/06C08L63/00C08K13/04C08K7/14C08K3/22C08K3/38C08K5/098C08K5/03C08J3/22
CPCC08J3/226C08J2377/02C08K7/14C08K13/04C08K5/098C08K2003/387C08K5/03C08K3/2279C08J2477/02C08J2463/00C08J2425/06C08J2451/06
Inventor 李翰卿汪晓东邱小龙曹津津
Owner 江苏万纳普新材料科技有限公司
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