Method for recycling and reproducing waste airbags

An airbag and waste technology, which is applied in the field of recycling and reproducing waste airbags, can solve problems such as poor impact resistance, high low-temperature brittleness, and secondary pollution of the environment, and achieve the goals of improving comprehensive performance, strong impact toughness, and reducing pollution. Effect

Inactive Publication Date: 2018-02-27
金寨宏伟新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The airbag has good physical and mechanical properties, and requires high strength, light weight, good friction and elasticity, and suitable thermal performance. It should have a high melting point and high enthalpy, which is conducive to the thermal load generated when the airbag is deployed. With effective flame retardancy, high chemical stability, aging resistance, and small folding volume, nylon 66 fine-denier industrial filaments are usually used in the prior art because nylon 66 has high strength and high heat enthalpy It can be effectively flame retardant before air inflation, but nylon 66 waste is difficult to degrade under natural conditions. The waste not only pollutes the environment, but also brings hidden dangers to the sustainable development of the national economy. A large amount of liquid waste and solid waste are produced during the decomposing process, causing a large amount of liquid waste and solid waste to the environment, and causing secondary pollution to the environment. Therefore, further research on how to effectively recycle it is needed.
[0003] Automobile bumper is a large structural part with large surface area and complex shape. It not only requires excellent high and low temperature impact toughness, rigidity, aging resistance, heat resistance, but also oil resistance and sprayability. The existing technology usually Polypropylene is selected as the main raw material, but polypropylene has high low-temperature brittleness and large molding shrinkage. Therefore, the impact resistance is poor, so further research on its raw materials is required

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A method for recycling and reproducing waste airbags. The weight ratio of the various raw materials is as follows: 60 parts of waste airbags, 8 parts of cashew nut shell oil, 30 parts of polypropylene, 4 parts of phosphate esters containing amino groups, methyltetrahydrophthalic anhydride 10 parts, 1.5 parts of antioxidant, 3 parts of anti-hydrolysis agent, 3 parts of fatty acid amide lubricant, 10 parts of carbon black masterbatch, 6.5 parts of sepiolite powder, 8 parts of aluminum sulfate fiber; including the following processes:

[0019] (1) Stir and mix the collected waste airbags with phenol-glacial acetic acid solution at room temperature to dissolve them completely, then heat to 70°C, keep it for 3.5 hours, then take the upper suspension and filter it to remove impurities in the suspension , to obtain the waste liquid for use;

[0020] (2) Import the obtained waste liquid into the distillation kettle for heating and evaporation, and then take it out and import it...

Embodiment 2

[0025] A method for recycling and reproducing waste airbags. The weight ratio of the raw materials is as follows: 70 parts of waste airbags, 10 parts of cashew nut shell oil, 25 parts of polypropylene, 2 parts of phosphate esters containing amino groups, and 2 parts of methyltetrahydrophthalic anhydride. 12 parts, 1 part of antioxidant, 4 parts of anti-hydrolysis agent, 2 parts of fatty acid amide lubricant, 12 parts of carbon black masterbatch, 5 parts of sepiolite powder, 10 parts of aluminum sulfate fiber; including the following processes:

[0026] (1) Stir and mix the collected waste airbags with phenol-glacial acetic acid solution at room temperature, make it completely dissolved, heat to 75°C, keep it warm for 3 hours, then take the upper suspension and filter it to remove impurities in the suspension , to obtain the waste liquid for use;

[0027] (2) Import the obtained waste liquid into the distillation kettle for heating and evaporation, and then take it out and impo...

Embodiment 3

[0031] A method for recycling and reproducing waste airbags. The weight ratio of the raw materials is as follows: 50 parts of waste airbags, 6 parts of cashew nut shell oil, 35 parts of polypropylene, 6 parts of phosphate esters containing amino groups, and methyl tetrahydrophthalic anhydride. 8 parts, 2 parts of antioxidant, 2 parts of anti-hydrolysis agent, 4 parts of fatty acid amide lubricant, 8 parts of carbon black masterbatch, 8 parts of sepiolite powder, 6 parts of aluminum sulfate fiber; including the following processes:

[0032] (1) Stir and mix the collected waste airbags with phenol-glacial acetic acid solution at room temperature, make it completely dissolved, heat to 65°C, keep it warm for 4 hours, then take the upper suspension and filter it to remove impurities in the suspension , to obtain the waste liquid for use;

[0033] (2) Import the obtained waste liquid into the distillation kettle for heating and evaporation, and then take it out and import it into a ...

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Abstract

The invention belongs to the technical field of airbag recovery and in particular relates to a method for recycling and reproducing waste airbags. The method comprises the following steps: dissolvingto remove impurities, evaporating, reacting with cashew nut shell oil and preparing a bumper material. Compared with the existing technology, the method disclosed by the invention has the advantages that the waste airbags are evaporated by using a phenol-glacial acetic acid solution so as to remove impurities in the airbags, and one part of unavailable components are separated, so that the activeingredients in the airbags can be fully utilized; due to a reaction with the cashew nut shell oil under a vacuum condition, the bonding strength and a melting range of a recycled nylon 66 material arechanged, effective compatibility to raw materials such as polypropylene can be facilitated, a thermodynamic homogeneous system is formed, and the overall performance of the obtained material is improved. The material is high in impact toughness and has high oil resistance and aging resistance, the requirements on automotive bumper materials can be met, convenience is brought to processing, the environmental pollution is reduced, and the waste airbags are effectively recycled.

Description

technical field [0001] The invention belongs to the technical field of airbag recycling, and in particular relates to a method for recycling and reproducing waste airbags. Background technique [0002] The airbag has good physical and mechanical properties, and requires high strength, light weight, good friction and elasticity, and suitable thermal performance. It should have a high melting point and high enthalpy, which is conducive to the thermal load generated when the airbag is deployed. With effective flame retardancy, high chemical stability, aging resistance, and small folding volume, nylon 66 fine-denier industrial filaments are usually used in the prior art because nylon 66 has high strength and high heat enthalpy It can be effectively flame retardant before air inflation, but nylon 66 waste is difficult to degrade under natural conditions. The waste not only pollutes the environment, but also brings hidden dangers to the sustainable development of the national econ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L101/00C08L23/12C08L91/00C08K13/04C08K5/521C08K5/1539C08K3/04C08K3/34C08K7/08
CPCC08L101/00C08L2205/03C08L23/12C08L91/00C08K13/04C08K5/521C08K5/1539C08K3/04C08K3/34C08K7/08
Inventor 李守宏
Owner 金寨宏伟新材料有限公司
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