Low-compression set silicone rubber and preparation method thereof
A permanent deformation and silicone rubber technology, applied in the field of silicone rubber, can solve the problem of high compression permanent deformation of silicone rubber, achieve low compression permanent deformation, good mechanical properties, and prevent oxidation and degradation
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[0028] The preparation method of above-mentioned low compression set silicone rubber, comprises the following steps:
[0029] (1) Add methyl vinyl silicone rubber, heat-resistant additive, silane coupling agent and mold release agent into the closed rubber mixer and knead evenly;
[0030] (2) Add silica and structuring control agent to the mixture obtained in step (1) in 2 to 10 times, and knead evenly;
[0031] (3) Carry out one-stage kneading of the mixed material obtained in step (2) at a low temperature, then raise the temperature for two-stage kneading, and perform three-stage kneading and four-stage kneading at a higher temperature;
[0032] Among them, the temperature of one-stage kneading is not higher than 70 °C, and the kneading time is 20-180 min. Preferably, the temperature of the first-stage kneading in the step (3) is not higher than 60°C, the kneading time is 60-120 min, the temperature of the second-stage kneading is 90-120°C, and the kneading time is 20-180 m...
Embodiment 1
[0038] Add 100 parts of methyl vinyl silicone rubber with a molecular weight of 680,000 and a vinyl molar content of 0.12%, 2 parts of iron oxide, 0.1 part of vinyltriethoxysilane and 0.1 part of stearic acid into the closed rubber mixer , knead evenly.
[0039] Add 45 parts in 6 times to the rubber material, the specific surface area is 160 m 2 / g of precipitated silica and 3 parts of hydroxyl silicone oil, knead evenly.
[0040] The resulting compound was kneaded at 60 °C for 60 min, 110 °C for 60 min, 150 °C for 120 min, 150 °C and 0.08 MPa vacuum for 60 min. After cooling to less than 60°C, add 0.2 parts of hydrogen-containing silicone oil with a hydrogen content of 1.6%, mix well, and filter to obtain silicone rubber.
[0041] Add 0.7 parts of dicumyl peroxide to 100 parts of the above-mentioned silicone rubber, vulcanize at 175 °C for 5 minutes, and vulcanize at 200 °C for 4 hours. The obtained vulcanized silicone rubber has a Shore hardness of 51, a tensile strength o...
Embodiment 2
[0043] Add 100 parts of methyl vinyl silicone rubber with a molecular weight of 650,000 and a vinyl molar content of 0.16%, 1 part of zinc oxide, 1 part of cerium oxide, 0.2 parts of vinyltriethoxysilane and 0.2 parts of zinc stearate In a closed rubber mixer, knead evenly.
[0044] Add 32 parts in 8 times to the rubber material, the specific surface area is 250 m 2 / g of precipitated silica and 5 parts of hexamethyldisilazane, knead evenly.
[0045]Fill the rubber mixer with nitrogen positive pressure protection, knead the resulting rubber at 60 °C for 60 min, 100 °C for 120 min, and 160 °C for 60 min; close the nitrogen, and the rubber at 150 °C and 0.08 MPa vacuum Kneading at 120 min. After cooling to less than 60°C, add 0.2 parts of hydrogen-containing silicone oil with a hydrogen content of 1.6%, mix well, and filter to obtain silicone rubber.
[0046] Add 0.7 parts of dicumyl peroxide to 100 parts of the above silicone rubber, vulcanize at 175 °C for 5 minutes, and vu...
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