Functional fiber-grade 3D printing method based on reactive extrusion

A 3D printing and reactive extrusion technology, applied in the field of 3D printing, can solve the problems of inability to quickly control the properties of materials, uniform distribution of difficult functional components, unstable product quality, etc., to achieve fast accumulation, reduce mechanical properties, and molding speed Improved effect

Inactive Publication Date: 2016-09-07
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] From the perspective of existing technology, functional composite materials and products for 3D printing have been reported, but there are still some problems, mainly in the following aspects: Among the polymer raw materials, mainly pre-polymerized materials cannot be quickly regulated The bulk properties of the material; during the 3D printing process, the polymer needs to be remelted, and because the melting tube of the conventional 3D printing is short, in order to ensure the melting of the polymer, the heating temperature needs to be raised to 20-50°C above the melting point of the polymer , this secondary processing process affects the performance of the polymer itself, and it is easy to produce low molecular weight, and bubbles are prone to appear during the printing process, which affects the performance of the part. At the same time, the remelting process is also a waste of energy
In the process of making functionalized 3D printing raw materials, the method of blending is usually used, which is difficult to achieve uniform distribution of functional components, especially nano-scale functional powders are prone to agglomeration during the blending process, resulting in functional Reduced effect and unstable product quality, and may cause nozzle clogging due to accumulation of functional components
For nylon and polyester materials, they have strong water absorption, relatively poor chemical stability, inconvenient storage of materials, and are not suitable for industrialization. These are important factors that limit the development of 3D printing nylon and polyester materials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A functional fiber-grade 3D printing method based on reactive extrusion, the lactam monomer valerolactam and the lactone monomer valerolactone with the additive acetyl caprolactam with an additive amount of 0.1wt% and an additive amount of 10wt% % plasticizer dibutyl phthalate; after melting, under the action of 0.01wt% catalyst sodium hydroxide, the polymerization reaction is carried out at a temperature of 150°C, and 0.01wt% of functional additives are added before polymerization Antioxidant 1010, the target polymer that obtains number-average molecular weight is 1000, polyreaction finishes in screw extruder, and screw extruder comprises screw, the extruding motor that connects screw, heating ring, temperature sensor and metering pump; Screw is Single screw, length-to-diameter ratio of 12, equal pitch, helix angle of 14°, screw groove depth of 1.5mm, surface roughness of Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the scr...

Embodiment 2

[0041]A functional fiber-grade 3D printing method based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone with an additive of 5wt% isocyanate and an added amount of 40wt% plasticizer Citric acid ester; After melting, under the action of catalyzer potassium hydroxide in an addition amount of 1wt%, the temperature is 300°C to carry out polymerization reaction, and in the polymerization reaction process, add 10wt% functional auxiliary agent anti-ultraviolet agent salicylic acid to obtain The number average molecular weight is the target polymer of 20000, and the polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a twin screw, and the long diameter The ratio is 48, the pitch is equal, the helix angle is 18°, the depth of the screw groove is 3.5mm, and the surface roughness is Ra0.8; the...

Embodiment 3

[0046] A functional fiber-grade 3D printing method based on reactive extrusion, the lactam monomer enantholactam and the lactone monomer enantholactone with the addition of 0.5wt% additive carbamate and the addition of 15wt% plasticizer gallium chloride; after melting, under the action of a stable compound formed by adding 0.08wt% of the catalyst methyl group and sodium, the temperature is 250°C to carry out the polymerization reaction. During the polymerization reaction, add 0.9wt% of the functional auxiliary agent anion-generating material Qibingshi, to obtain the target polymer with a number average molecular weight of 10000, the polymerization reaction is completed in the screw extruder, and the screw extruder includes a screw, an extrusion motor connected to the screw, a heating Ring, temperature sensor and metering pump; the screw is three-screw, the length-to-diameter ratio is 45, the pitch is equal, the helix angle is 16°, the depth of the screw groove is 1.8mm, and the...

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Abstract

The invention relates to a functional fiber-grade 3D printing method based on reactive extrusion. A lactam monomer and / or lactone monomer, an assistant and a plasticizer are fused and have a polymerization reaction under the catalyst effect, a functional agent is added before polymerization or in the polymerization process, and target polymer is obtained; the target polymer is subject to fused deposition 3D printing, and then subject to heat treatment, and a final product is obtained; and according to heat treatment, heat preservation is carried out for 3 min to 60 min at the temperature ranging from 100 DEG C to 180 DEG C. A high-precision high-adapting 3D printer is adopted, the molding precision is high, the efficiency is high, the mechanical property of the product is good, and functional components are good in dispersibility; a technology for directly making the product from the polymeric monomer is adopted, the production flexibility is improved, and meanwhile, the condition that due to crystallization and the large temperature difference of semi-crystalline polymer of nylon, polyester and the like, edge warping is caused, and even printing cannot be carried out is avoided; and the kind of the fused deposition 3D printing material is widened, the quality of the product is improved, and the method has the wide application to the fields of automobile materials, engineering materials, structural parts and the like.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and relates to a functional fiber-level 3D printing method based on reaction extrusion, in particular to a 3D printing method directly from a monomer to a product. Background technique [0002] 3D printing technology is a rapid prototyping technology that is gradually becoming popular at present. This is a green desktop rapid prototyping technology, which has the advantages of small size, low cost, low pollution, and convenient use. The basic principle is to use polymer materials as the base material, adopt fused accumulation molding or fused deposition molding technology, complete the structure and formation of object pairs by layer-by-layer printing, and finally form products by layer-by-layer stacking, which can be built layer by layer under precise positioning. various three-dimensional objects. [0003] Using the characteristics of 3D printing, it can be controlled by software, and thro...

Claims

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Application Information

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IPC IPC(8): B29C67/00B33Y10/00B33Y50/02B33Y30/00B33Y40/00
CPCB33Y10/00B33Y30/00B33Y40/00B33Y50/02
Inventor 陈烨王朝生王华平汤廉江振林王敏鹏
Owner DONGHUA UNIV
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