Casting method of cement mortar ball valve body with high wear resistance

A cement mortar, high wear-resistant technology, used in casting molding equipment, casting molds, casting mold components, etc. Problems such as poor quality stability, to achieve good surface protection, appearance quality, good performance, and excellent wear resistance.

Inactive Publication Date: 2016-08-10
ANHUI XINHONG MACHINERY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the problems of pores, slag inclusions and uneven thickness of the surface composite layer, the casting infiltration technology is prone to problems, which will lead to casting defects when it is actually applied to the production of valve bodies, which will affect the appearance quality and service life of the valve body.
The literature "Research on Improving the Wear Resistance of Cast Steel Valves by Casting Infiltration" uses the casting infiltration process to make valves with good erosion resistance, which improves the service life of the valves, but it also points out that the problem of poor quality stability of the infiltration layer is still exists, needs to be further improved

Method used

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Embodiment Construction

[0013] A method for casting a high wear-resistant cement mortar ball valve body, comprising the following steps:

[0014] (1) Prepare pouring liquid, wherein the weight percentage of the chemical composition of the pouring liquid is as follows: C: 0.22%, Si: 0.25%, Mn: 0.60%, Cr: 1.5%, Nb: 0.05%, Mo: 0.30%, P: 0.03 %, S: 0.02%, the balance is Fe, each raw material is smelted in an intermediate frequency induction furnace at 1580°C, and the casting solution is obtained after adjusting the chemical composition;

[0015] (2) Prepare cast-infiltrated coatings, wherein the cast-infiltrated coatings are made of the following raw materials in weight (kg): 200-mesh ferrovanadium powder 40, 200-mesh boron nitride 5, nano-graphite powder 1, polyvinyl alcohol 0.5, acrylic acid 0.1, Ammonium persulfate 0.01, lithium silicate 2, sodium fluoride 1, carbon nanotube 1, silane coupling agent KH-550 0.5, allyl glycidyl ether 0.1; Tube, nano-graphite powder, allyl glycidyl ether and silane coup...

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PUM

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Abstract

The invention discloses a casting method of a cement mortar ball valve body with high wear resistance. The casting method comprises steps as follows: (1), a pouring liquid is prepared and comprises chemical components in percentage by weight as follows: 0.22%-0.26% of C, 0.25%-0.45% of Si, 0.60%-0.80% of Mn, 1.5%-2.5% of Cr, 0.05%-0.10% of Nb, 0.30%-0.50% of Mo, smaller than or equal to 0.03% of P, smaller than or equal to 0.02% of S and the balance of Fe; step (2), a casting-infiltration coating is prepared; (3), valve body pouring is performed; (4), heat treatment and finishing are performed. According to the cement mortar ball valve body obtained with the casting method, the stable casting-infiltration composite layer is formed on the surface; furthermore, the cement mortar ball valve body has the advantages of excellent wear resistance and corrosion resistance, high finished product ratio, stable quality, good appearance quality and usability and long service life and is applicable to conveying of cement mortar.

Description

technical field [0001] The invention relates to the technical field of valve casting, in particular to a casting method of a high wear-resistant cement mortar ball valve body. Background technique [0002] Valves are important components for the conveying and control of flowing materials. In use, in addition to meeting the requirements of technical indicators such as temperature and pressure, they must also meet the different needs of materials with different properties, such as corrosion, wear, adhesion, etc. At the same time, the sealing performance and service life of the valve are also very important technical indicators. [0003] The casting infiltration method is to make alloy powder and other raw materials into paint and brush it on the surface of the mold. When pouring, the matrix metal liquid penetrates into the capillary pores of the paint, and the alloy powder is melted and melted by the heat of the metal liquid, and is fused with the base metal. The surface form...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00B22C9/24C22C38/02C22C38/04C22C38/18C22C38/12C21D6/00
CPCB22C3/00B22C9/24C21D6/002C21D6/005C21D6/008C22C38/02C22C38/04C22C38/12C22C38/18
Inventor 刘奎新刘瑞
Owner ANHUI XINHONG MACHINERY
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