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Fireproof material filler and preparation method therefor

A refractory material and maltodextrin technology, which is applied in the field of refractory material filler and its preparation, can solve the problems of insufficient thermal shock resistance and high temperature toughness, and achieve strong alkali metal corrosion performance, uniform structure, and good high temperature volume stability Effect

Inactive Publication Date: 2015-11-25
长兴泓矿炉料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to solve the problem that the existing refractory materials have insufficient thermal shock resistance and high temperature toughness, so in the kiln of rapid firing, rapid cooling and rapid heating, it is easy to break at the weak part, especially at the shrinkage joint position, or the corner edge To provide a refractory filler that improves the firing quality, improves the strength, has good thermal conductivity, and has excellent thermal shock resistance due to the defects of partial fracture.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A refractory filler, the refractory filler is composed of nano-alumina, nano-silica, nano-zirconia, nano-titanium dioxide, nano-zinc oxide, erbium oxide, cesium oxide and maltodextrin; each raw material in the refractory filler The parts by mass are: 150 parts of nano-alumina, 50 parts of nano-silica, 10 parts of nano-zirconia, 5 parts of nano-titanium dioxide, 45 parts of nano-zinc oxide, 5 parts of erbium oxide, 1 part of cesium oxide and 70 parts of maltodextrin parts; the particle size of maltodextrin is 100-300nm; the refractory material filler is to heat maltodextrin to a molten state, and then add nano-alumina, nano-silicon dioxide, nano-zirconia, nano-titanium dioxide, and nano-zinc oxide in sequence. Stir under ultrasonic state for 2 hours, the ultrasonic power is 55kw, to obtain the mixed solution, inject erbium oxide and cesium oxide from the bottom of the mixed solution, and then vibrate for 15 minutes under the magnetic field strength of 0.5TT; inject erbium...

Embodiment 2

[0017] A refractory filler, the refractory filler is composed of nano-alumina, nano-silica, nano-zirconia, nano-titanium dioxide, nano-zinc oxide, erbium oxide, cesium oxide and maltodextrin; each raw material in the refractory filler The parts by mass are: 180 parts of nano-alumina, 60 parts of nano-silica, 20 parts of nano-zirconia, 7 parts of nano-titanium dioxide, 55 parts of nano-zinc oxide, 8 parts of erbium oxide, 2 parts of cesium oxide and 85 parts of maltodextrin parts; the particle size of maltodextrin is 100-300nm; the refractory material filler is to heat maltodextrin to a molten state, and then add nano-alumina, nano-silicon dioxide, nano-zirconia, nano-titanium dioxide, and nano-zinc oxide in sequence. Stir under ultrasonic state for 3 hours to obtain a mixed solution, inject erbium oxide and cesium oxide from the bottom of the mixed solution, and then vibrate for 25 minutes under a magnetic field strength of 2.8T; the injection of erbium oxide and cesium oxide i...

Embodiment 3

[0019] A refractory filler, the refractory filler is composed of nano-alumina, nano-silica, nano-zirconia, nano-titanium dioxide, nano-zinc oxide, erbium oxide, cesium oxide and maltodextrin; each raw material in the refractory filler The parts by mass are: 200 parts of nano-alumina, 80 parts of nano-silica, 30 parts of nano-zirconia, 8 parts of nano-titanium dioxide, 65 parts of nano-zinc oxide, 10 parts of erbium oxide, 3 parts of cesium oxide and 100 parts of maltodextrin parts; the particle size of maltodextrin is 100-300nm; the refractory material filler is to heat maltodextrin to a molten state, and then add nano-alumina, nano-silicon dioxide, nano-zirconia, nano-titanium dioxide, and nano-zinc oxide in sequence. Stir under ultrasonic conditions for 4 hours to obtain a mixed solution, which is obtained by injecting erbium oxide and cesium oxide from the bottom of the mixed solution, and then vibrating for 35 minutes under a magnetic field strength of 3.5T; the injection o...

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Abstract

The invention relates to fireproof material filler and a preparation method therefore. The fireproof material filler is composed of nano aluminum oxide, nano silicon dioxide, nano zirconium oxide, nano zinc oxide, erbium oxide, cerium oxide and maltodextrin. The filler provided by the invention can be used for improving the thermal shock resistance of the fireproof material, is strong in oxidization resistance, slag resistance and alkali metal corrosion resistance, is excellent in scouring resistance, heat isolation and insulation and is good in high-temperature volume stability; the filler can be highly and uniformly dispersed inside to promote sintering and has more uniform organization structures, so that the strength and thermal shock resistance of a product are improved.

Description

technical field [0001] The invention relates to a refractory filler with improved firing quality, increased strength, good thermal conductivity and excellent thermal shock resistance and a preparation method thereof. Background technique [0002] With the increasing shortage of energy, countries are paying more and more attention to the development, production and use of high-temperature industrial energy-saving materials. High-temperature kilns need to use a large number of refractory materials with excellent performance or special properties. For example, in order to prolong the service life and improve the heat exchange capacity, the glass kiln regenerator needs to have excellent corrosion resistance, creep resistance and lattice body with special shape and size. In addition, the upper structure of the oxy-fuel glass melting furnace also needs to use concave refractory materials with good corrosion resistance and creep resistance and filled with insulating materials. [...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
Inventor 佘建锋
Owner 长兴泓矿炉料有限公司
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