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Hydroxyl acrylic ester emulsion for artificial stone manufacturing, preparation method and artificial stone manufactured by hydroxyl acrylic ester emulsion

A technology of hydroxy acrylate and acrylate, applied in the field of water-based artificial stone, can solve the problems of uneven distribution, slow curing process, easy occurrence of gel, etc., and achieve the effects of uniform structure, stable production process and good dispersion fineness

Active Publication Date: 2015-06-17
广东海顺新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to overcome the disadvantages of water-based resins in the prior art that are prone to gelation, uneven microscopic distribution, slow curing process, and low compressive strength.

Method used

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  • Hydroxyl acrylic ester emulsion for artificial stone manufacturing, preparation method and artificial stone manufactured by hydroxyl acrylic ester emulsion
  • Hydroxyl acrylic ester emulsion for artificial stone manufacturing, preparation method and artificial stone manufactured by hydroxyl acrylic ester emulsion
  • Hydroxyl acrylic ester emulsion for artificial stone manufacturing, preparation method and artificial stone manufactured by hydroxyl acrylic ester emulsion

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The preparation method of hydroxyacrylate emulsion is as follows:

[0047] (1) an emulsifier composed of 6 parts by weight of alcohol ether sulfosuccinate sodium salt, 4 parts of allyl alkyl sodium sulfonate and 4 parts of alkyl polyoxyethylene sodium sulfonate, 100 parts of water and a mixed monomer composed of 180 parts of methyl methacrylate, 20 parts of itaconic anhydride, 25 parts of allyl vinyl ester and 2 parts of acrylic acid are stirred evenly to obtain a uniform pre-emulsion;

[0048] (2) Add 320 parts by weight of water, 3 parts by weight of alcohol ether sulfosuccinate sodium salt, 2 parts by weight of sodium allyl alkyl sulfonate and 30 parts by weight of polymer polyol into the reactor, and heat up to 70~85 ℃, add 4~15% pre-emulsion, 0.2~0.8 parts by weight of initiator potassium persulfate solution, react for 10~40 minutes, until the blue light is sufficient; add the remaining pre-emulsion and 1.2~2.5 parts by weight of initiator potassium persulfate Solut...

Embodiment 2

[0065] The preparation method of hydroxyacrylate emulsion is as follows:

[0066] (1) The parts by weight are respectively 4 parts of allyl alkyl sodium sulfonates, 5 parts of vinyl alkyl sodium sulfonates, 8 parts of alkyl polyoxyethylene sodium sulfonates, 140 parts of water Stir evenly with a mixed monomer composed of 300 parts of hydroxyethyl methacrylate, 40 parts of maleic anhydride, 30 parts of allyl vinyl ester and 5 parts of acrylic acid to obtain a uniform pre-emulsion;

[0067] (2) Add 350 parts by weight of water, 3 parts by weight of alcohol ether sulfosuccinate sodium salt, 2 parts by weight of sodium allyl alkylsulfonate and 50 parts by weight of polymer polyol into the reactor, and heat up to 70~85 ℃, add 4~15% pre-emulsion, 0.2~0.8 parts by weight of initiator ammonium persulfate solution, react for 10~40 minutes, until the blue light is sufficient; drop the remaining pre-emulsion and 1.2~2.5 parts by weight of initiator ammonium persulfate Solution, the time...

Embodiment 3

[0084] The preparation method of hydroxyacrylate emulsion is as follows:

[0085] (1) An emulsifier composed of 3 parts by weight of alcohol ether sulfosuccinate sodium salt, 6 parts of vinyl alkyl sulfonate sodium and 5 parts of alkyl polyoxyethylene sodium sulfonate, 120 parts of water Stir evenly with a mixed monomer composed of 220 parts of hydroxyethyl methacrylate, 50 parts of hydroxypropyl acrylate, 20 parts of allyl vinyl ester and 3 parts of itaconic acid to obtain a uniform pre-emulsion;

[0086] (2) Add 300 parts by weight of water, 3 parts by weight of alcohol ether sulfosuccinate sodium salt, 2 parts by weight of sodium allyl alkyl sulfonate and 10 parts by weight of polymer polyol into the reactor, and heat up to 70~85 ℃, add 4~15% pre-emulsion, 0.2~0.8 parts by weight initiator sodium persulfate solution, react for 10~40 minutes, until the blue light is sufficient; drop the remaining pre-emulsion and 1.2~2.5 parts by weight initiator sodium persulfate Solution,...

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Abstract

The invention provides a hydroxyl acrylic ester emulsion for artificial stone manufacturing, a preparation method and artificial stone manufactured by the hydroxyl acrylic ester emulsion. The hydroxyl acrylic ester emulsion comprises the following substances: a mixed monomer 1, a mixed monomer 2, polymer polyol, an emulsifier, an initiator and water. The preparation of the hydroxyl acrylic ester emulsion adopts two steps: multiple chemical structure units are introduced for copolymerization, and the polymer polyol is added in the reaction process, so that the compressive strength, the bending strength and the hardness of artificial stone are further improved. Meanwhile, hydroxyl in the hydroxyl acrylic ester emulsion can be cross-linked with silicate in packing for manufacturing the artificial stone, the manufactured artificial stone ingredients are better in scattered fineness, the structure is more compact and uniform, and the various strengths and the glossiness of the manufactured artificial stone are better.

Description

technical field [0001] The invention belongs to the field of new materials, in particular to a hydroxyacrylate emulsion for making artificial stones, a preparation method thereof and the prepared water-based artificial stones. Background technique [0002] The production of artificial stone currently mainly uses unsaturated polyester resin or acrylic resin (polymethyl methacrylate) as the binder. Due to the use of styrene solvent in the manufacturing process of unsaturated polyester resin, a large amount of styrene will be volatilized during the processing and production process, and the artificial stone made will release residual styrene solvent. Due to the large curing shrinkage rate of unsaturated polyester, the processing and setting properties are not good, the heat distortion temperature is 50~60 ℃, and the heat resistance and flame retardancy are not ideal. At the same time, because it contains a large amount of benzene rings and double bonds that remain unreacted, i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F283/00C08F220/14C08F220/18C08F220/28C08F2/26C04B28/00C04B24/42
Inventor 付少辉易承志张振东
Owner 广东海顺新材料科技有限公司
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