Preparation method of micro-arc oxidation-composite chemical nickel plating coating layer on surface of magnesium alloy
A composite chemical plating and micro-arc oxidation technology is applied in the field of metal surface treatment to achieve the effects of simple and efficient preparation process, improving overall protection performance and bonding performance, and inhibiting polymerization reaction
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Embodiment 1
[0030] 1. Material preparation: After AZ91D magnesium alloy is cut, polished and polished, use ultrasonic cleaning in acetone solution to remove oil, and then ultrasonic cleaning in deionized water to remove organic matter and impurities.
[0031] 2. Micro-arc oxidation: In the electrolyte, sodium silicate is 15g / L, sodium hydroxide is 2g / L, sodium carbonate is 5g / L, the rest is water, and the temperature is 50°C; high-voltage pulse method is used for micro-arc oxidation, pulse Frequency is 500Hz, current density is 2A / dm 2 , the oxidation time is 40 minutes, and the thickness of the oxide film is 25 μm. The oxide film is a porous ceramic membrane with a porosity of 40% and a pore diameter of 2 to 5 μm.
[0032] 3. Hole sealing and pre-nickel plating
[0033] 1) Configuration of silane mixture. Mix and stir silane KH-560 and TEOS at a molar ratio of n(KH560):n(TEOS)=3:1 to obtain a silane mixture.
[0034] 2) The configuration of the hydrolysis catalyst. Acetic acid and ph...
Embodiment 2
[0050] The difference from Example 1 is:
[0051] 1. Material preparation: After the AZ31B magnesium alloy is cut, polished and polished, it is cleaned and degreased by ultrasonic cleaning in absolute ethanol solution, and then organic matter and impurities are removed by ultrasonic cleaning in deionized water.
[0052] 2. Micro-arc oxidation: In the electrolyte, sodium silicate is 10g / L, sodium hydroxide is 10g / L, sodium carbonate is 8g / L, the rest is water, and the temperature is 35°C. Micro-arc oxidation is carried out by high-voltage pulse method, the pulse frequency is 800Hz, and the current density is 2A / dm 2 , the oxidation time is 60min, and the thickness of the oxide film is 15μm. The oxide film is a porous ceramic membrane with a porosity of 35% and a pore size of 3-5μm.
[0053] 3. Hole sealing and pre-nickel plating
[0054] 1) Configuration of silane mixture. Mix and stir silane KH-560 and TEOS at a molar ratio of n(KH560):n(TEOS)=3:2 to obtain a silane mixture...
Embodiment 3
[0071] The difference from Example 1 is:
[0072] 1. Material preparation: After cutting, grinding and polishing the ZM5 magnesium alloy, use ultrasonic cleaning in organic solvent to remove oil, and then ultrasonic cleaning in deionized water to remove organic matter and impurities.
[0073] 2. Micro-arc oxidation: In the electrolyte, sodium silicate is 20g / L, sodium hydroxide is 6g / L, sodium carbonate is 8g / L, and the rest is water. 1000Hz, current density 3A / dm 2 , the oxidation time is 50 minutes, and the thickness of the oxide film is 20 μm. The oxide film is a porous ceramic film with a porosity of 50% and a pore diameter of 6-10 μm.
[0074] 3. Hole sealing and pre-nickel plating
[0075] 1) Configuration of silane mixture. Mix and stir silane KH-560 and TEOS at a molar ratio of n(KH560):n(TEOS)=5:2 to obtain a silane mixture.
[0076] 2) The configuration of the hydrolysis catalyst. Acetic acid and phytic acid are uniformly mixed in a molar ratio of n(acetic acid)...
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