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Spinning technology suitable for spinning machine with winding device externally arranged

A technology of a winding device and a spinning process, which is applied to the spinning process field of a spinning machine, can solve the problems of lowering product quality, lowering efficiency, lowering production efficiency, etc. The effect of low power

Inactive Publication Date: 2014-02-26
YIBIN GRACE GROUP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Disadvantages: low spinning speed, high post-processing costs, and increased production costs
[0012] Disadvantages: Since the silk sliver is washed and dried immediately, the strength of the sliver is low, the whiteness is low, the sliver is rough, and the quality is not as good as that of the semi-continuous spinning machine; in order to increase the sizing of the silk sliver, the sizing needs to be removed when the embroidery thread is dyed. Increase the production cost of downstream products; high quality requirements for raw materials (viscose)
[0020] 1. The above structure limits the length of the roller. The time for the viscose filament to walk on the roller is short, and the forming time of the viscose filament is short. If the spinning speed is to be increased, the reaction time of the viscose filament will inevitably be insufficient and the product quality will be reduced. , so the efficiency of the traditional semi-continuous spinning machine is reduced;
[0021] 2. In order to improve efficiency, multiple filaments are usually processed at the same time, but when multiple viscose filaments are wound on the existing spinning roller, they are easy to twist, causing the viscose filaments to break and affecting the viscose filaments. product quality;
[0023] 4. All the spinning rollers are fixed at one end, which will inevitably require an extremely complex transmission mechanism to drive the rotation of the spinning rollers, which will also lead to an increase in the failure rate, and when changing the type of silk yarn and changing the rotation speed, it is necessary to stop the machine. Then replace the gears in the transmission system, which reduces the production efficiency and increases the production cost
[0032] Therefore, the improved spinning machine suitable for the external winding device that is improved in view of the above problems, the existing process control will not be able to meet its requirements for increasing the spinning speed, nor can it meet the requirements for directly winding into cakes, and / or or wet packaged yarn, and / or wet skeined yarn single control brought about by the technical requirements of variety or specification changes

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Spinning technology suitable for spinning machine with winding device externally arranged
  • Spinning technology suitable for spinning machine with winding device externally arranged
  • Spinning technology suitable for spinning machine with winding device externally arranged

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0119] It is suitable for the spinning process of the spinning machine with the external winding device. The process includes viscose metering and glue supply, pre-spinning filtration, filament forming, spinning and winding,

[0120] A Viscose metering and glue supply

[0121] In the glue metering and glue supply process, the gauge pressure of the glue pipe is 0.1MPa;

[0122] B Filtration before spinning

[0123] In the pre-spinning filtration process, viscose maturity NH 4 The Cl value is controlled at 7.0ml, the falling ball viscosity is 30mPas, the viscose methyl fiber content is 8.0%, the viscose contains 6.1% alkali, 500ml viscose bubbles are ≤25, the viscose surface tension is 50dyne / cm, and viscose particles below 10μm are ≤100 / ml;

[0124] C filament forming

[0125] In the thread forming process, the composition of the acid bath is: sulfuric acid concentration 135g / L, sodium sulfate concentration 230g / L, zinc sulfate concentration 12g / L, acid bath temperature 55...

Embodiment 2

[0139] It is suitable for the spinning process of the spinning machine with the external winding device. The process includes viscose metering and glue supply, pre-spinning filtration, filament forming, spinning and winding,

[0140] A Viscose metering and glue supply

[0141] In the glue metering and glue supply process, the gauge pressure of the glue pipe is 0.3MPa;

[0142] B Filtration before spinning

[0143] In the pre-spinning filtration process, viscose maturity NH 4 Cl value is controlled at 13ml, falling ball viscosity is 38mPas, viscose methylcellulose content is 8.1%, viscose contains 5.8% alkali, 500ml viscose bubbles are ≤25, viscose surface tension is 55dyne / cm, viscose particles below 10μm are ≤100 / ml;

[0144] C filament forming

[0145] In the filament forming process, the composition of the acid bath is: sulfuric acid concentration 140g / L, sodium sulfate concentration 240g / L, zinc sulfate concentration 11.0g / L, acid bath temperature 57°C, acid bath surf...

Embodiment 3

[0156] It is suitable for the spinning process of the spinning machine with the external winding device. The process includes viscose metering and glue supply, pre-spinning filtration, filament forming, spinning and winding,

[0157] A Viscose metering and glue supply

[0158] In the glue metering and glue supply process, the gauge pressure of the glue pipe is 0.5MPa;

[0159] B Filtration before spinning

[0160] In the pre-spinning filtration process, viscose maturity NH 4 Cl value is controlled at 10ml, falling ball viscosity is 28mPas, viscose methylcellulose content is 8.2%, viscose contains 5.8% alkali, 500ml viscose bubbles are ≤25, viscose surface tension is 53dyne / cm, viscose particles below 10μm are ≤100 / ml;

[0161] C filament forming

[0162] In the filament forming process, the composition of the acid bath is: sulfuric acid concentration 145g / L, sodium sulfate concentration 245g / L, zinc sulfate concentration 12.5g / L, acid bath temperature 56°C, acid bath surf...

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Abstract

The invention relates to a spinning technology suitable for a spinning machine with a winding device externally arranged. The spinning technology suitable for the spinning machine with the winding device externally arranged comprises the procedures of mucilage glue metering and supplying, filtering before spinning, silk forming, spinning and winding. The spinning technology aims at specific spinning machines with the winding device externally arranged, under the mutual action of all the procedures and the control of technological parameters, the fact that silk can be wound into wet-state cake packed silk and / or wet-state barrel packed silk and / or wet-state twisting packed silk which can be used for thread twisting directly in the externally arranged winding device can be achieved, the product quality can be guaranteed when the spinning machine reaches high spinning speed, and especially the silk cannot be polluted due to acid liquor removing by water cleaning and drippage of oiling agents in the final winding and forming procedure, a subsequent dyeing process is guaranteed, operation of workers is easier and more convenient, equipment is easier to maintain, energy consumption is lowered, production efficiency is improved effectively, and cost of products is lowered greatly.

Description

technical field [0001] The invention relates to the technical field of viscose filament spinning production, in particular to a spinning process suitable for a spinning machine with an external winding device. Background technique [0002] Pure methyl cellulose is extracted from cellulose raw material, called pulp. Treat with caustic soda and carbon disulfide to obtain orange-yellow cellulose xanthate sodium, and then dissolve it in dilute sodium hydroxide solution to become viscous spinning stock solution, called viscose. After the viscose is filtered, matured and defoamed, it is wet-spun, and the coagulation bath is composed of sulfuric acid, sodium sulfate and zinc sulfate. Sodium cellulose xanthate in the viscose reacts with sulfuric acid in the coagulation bath to decompose, and the cellulose is regenerated and precipitated. The obtained cellulose fiber becomes viscose fiber after washing, desulfurization, bleaching and drying. Viscose filament is a kind of viscose fi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D13/00D01D7/00D01D1/06D01D5/16D01D5/096
Inventor 廖周荣孙毅段太刚何大雄徐发祥刘志军廖秀冀永成
Owner YIBIN GRACE GROUP CO LTD
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