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Carbon-nanotube-reinforced aluminum-base composite material

A technology of carbon nanotubes and reinforced aluminum matrix, which is applied in the field of aluminum matrix composite materials, can solve the problems of cumbersome procedures, high cost, and ineffective combination, and achieve simple process, improved tensile strength and wear resistance, and low equipment investment. low effect

Active Publication Date: 2014-02-26
STATE GRID CORP OF CHINA +2
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  • Application Information

AI Technical Summary

Problems solved by technology

For example, in the invention patents with publication numbers CN1546695A, CN1730688A, and CN101613079A, the preparation technology of carbon nanotube-reinforced aluminum-based composite materials is introduced, but there are many deficiencies in these three technologies. Specifically, for the first technology Said that the preparation of composite materials by its pressureless impregnation process is carried out at high temperature, and the impregnation time is long, which leads to the generation of a large number of interface reactants, which is not conducive to the improvement of mechanical properties; for the second technology, its vapor deposition The preparation of composite materials by in-situ reaction needs to grow carbon nanotubes on the surface of the powder. Although the uniform distribution of CNTs can be achieved, the process is cumbersome and the cost is high, which is not conducive to industrial production; and for the third technology, carbon nanowhiskers Due to the pickling treatment, the surface morphology of CNTs is seriously damaged, and the pickling treatment takes a long time, which is not conducive to industrial production
Moreover, the simple ball milling mixing process is adopted in the aforementioned three invention patents, and the uniform mixing of CNTs and aluminum powder cannot be achieved well, and the two cannot be effectively combined
[0005] In fact, there are various methods for preparing carbon nanotube-reinforced metal matrix composites, including powder metallurgy process, melting solidification process, thermal spraying process, electrochemical deposition process, etc., the most commonly used method is basically powder metallurgy process, and The process of mechanical alloying in the powder metallurgy process is difficult to control. At the same time, due to the large aspect ratio of CNTs, it is easy to agglomerate. It is difficult to achieve good dispersion of CNTs by completely using the ball milling process, and in CNTs There is a large density difference between CNTs and Al powder, which can easily lead to delamination of CNTs and Al powder and cannot be well combined, thereby affecting the performance of the prepared carbon nanotube aluminum matrix composite.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Such as figure 1 As shown, the preparation of carbon nanotube-reinforced aluminum matrix composites:

[0029] 1) Pre-disperse carboxylated carbon nanotubes with a tube diameter of 30-50nm in a pulverizer, pulverize at a speed of 500rpm for 10min, then add liquid paraffin and mix with a high-speed shearer at a speed of 500rpm for 10min to make the liquid paraffin Evenly coat the surface of carboxylated carbon nanotubes, then add pure aluminum powder with a particle size of about 15 μm and mix at a speed of 500 rpm for 10 minutes, then take it out, so that carboxylated carbon nanotubes are evenly distributed on the surface of pure aluminum powder, and the first Composite powder, by weight percentage, the content of each component in the first composite powder is: carboxylated carbon nanotube 1%, liquid paraffin 0.1% and pure aluminum powder of the balance;

[0030] 2) Put the obtained first composite powder into a ball mill, and take it out after ball milling at a speed ...

Embodiment 2

[0035] Such as figure 1 As shown, the preparation of carbon nanotube-reinforced aluminum matrix composites:

[0036] 1) Pre-disperse carboxylated carbon nanotubes with a tube diameter of 30-50nm in a pulverizer, pulverize them at a speed of 400rpm for 15min, then add stearic acid and then mix them with a high-speed shearer at a speed of 400rpm for 15min to make hard Fatty acid is uniformly coated on the surface of carboxylated carbon nanotubes, and then pure aluminum powder with a particle size of about 25 μm is added and mixed at a speed of 400 rpm for 15 minutes, then taken out, so that carboxylated carbon nanotubes are evenly distributed on the surface of pure aluminum powder, and the obtained The first composite powder, by weight percentage, the contents of each component in the first composite powder are: 5% carboxylated carbon nanotubes, 0.8% stearic acid and the balance of pure aluminum powder;

[0037] 2) Put the obtained first composite powder into a ball mill, ball mi...

Embodiment 3

[0041] Such as figure 1 As shown, the preparation of carbon nanotube-reinforced aluminum matrix composites:

[0042] 1) Pre-disperse carboxylated carbon nanotubes with a diameter of 30-50nm in a pulverizer, pulverize them at a speed of 300rpm for 20min, then add polyvinylpyrrolidone and then mix them with a high-speed shearer at a speed of 300rpm for 20min to make the polyvinylpyrrolidone Vinylpyrrolidone is evenly coated on the surface of carboxylated carbon nanotubes, and then pure aluminum powder with a particle size of about 25 μm is added and mixed at a speed of 300 rpm for 20 minutes, then taken out, so that carboxylated carbon nanotubes are evenly distributed on the surface of pure aluminum powder, and the obtained The first composite powder, by weight percentage, the contents of each component in the first composite powder are: 6% carboxylated carbon nanotubes, 2% polyvinylpyrrolidone and the balance of pure aluminum powder;

[0043] 2) Put the obtained first composit...

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Abstract

The invention discloses a carbon-nanotube-reinforced aluminum-base composite material which is prepared by the following steps: 1) carrying out high-speed shear mixing on predispersed carbon nanotubes and an adhesive until the adhesive is uniformly coated on the carbon nanotube surface, adding pure aluminum powder or aluminum alloy powder, and carrying out high-speed shear mixing until the carbon nanotubes are uniformly distributed on the pure aluminum powder or aluminum alloy powder surface, thereby obtaining first composite powder; 2) carrying out ball milling on the obtained first composite powder to obtain second composite powder; and 3) sequentially carrying out sinter molding and hot extrusion molding to obtain the carbon-nanotube-reinforced aluminum-base composite material. The adverse factors capable of resulting in stratification due to density variation are eliminated, so that the CNTs (carbon nanotubes) and the aluminum powder are uniformly mixed while keeping favorable sintering activity, and the bonding strength between the CNTs and aluminum powder is enhanced to obtain favorable interfacial combination. The combined action of work hardening and grain refining reinforcement on the base can be utilized to enhance the aluminum base, so that the tensile strength and wear resistance of the composite material are greatly enhanced.

Description

technical field [0001] The invention relates to an aluminum-based composite material, in particular to a carbon nanotube-reinforced aluminum-based composite material. Background technique [0002] Carbon nanotubes have excellent mechanical, optical, electrical, high temperature resistance, corrosion resistance, light weight and other excellent properties, which make them an ideal reinforcing agent. Theoretical and experimental studies on the mechanical properties of carbon nanotubes have shown that carbon nanotubes have good toughness, stable structure, extremely small scale and excellent mechanical properties, and are ideal one-dimensional nano-reinforced and toughened materials. [0003] There have been some reports on the role of carbon nanotubes as reinforcing materials in improving the strength, hardness, friction, wear properties and thermal stability of metals. Aluminum and aluminum alloys have the characteristics of light weight, good rigidity, and small thermal exp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/05C22C21/00B22F1/00B22F3/16
Inventor 蔡炜李清文王利民陈名海吴昊廖晶黄元飞
Owner STATE GRID CORP OF CHINA
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