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Device and method for flexible lapping and polishing of electroceramic substrate clamped by magneto-rheological effect viscoelasticity

A magneto-rheological effect and viscoelasticity technology, applied in the field of flexible lapping and polishing devices for electric ceramic substrates, can solve problems such as clamping difficulties, scratches on the processed surface, high substrate breakage rate, etc., and achieve zero clamping breakage rate, The effect of improving processing efficiency and improving grinding effect

Active Publication Date: 2015-12-23
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The problem existing in the existing grinding and processing of ultra-thin hard and brittle material substrates is that on the one hand, it is difficult to clamp: the pressureless sintered ultra-thin hard and brittle material substrate has a small thickness (the minimum thickness is 0.1mm, which is about one thousandth of the size of other two-dimensional directions. Five) large warping deformation, easy to break, difficult to clamp during grinding
With the current double-sided grinding of the planetary wheel cage, due to the small thickness of the substrate and the large warping deformation, it is difficult for the planetary wheel cage to drive the substrate to move stably. The substrate has a high breakage rate; the vacuum adsorption method cannot effectively clamp the substrate due to the warping deformation of the ultra-thin hard and brittle material; Effective clamping of hard and brittle material substrates makes it difficult to achieve low chipping rate and high-precision grinding of substrates
[0007] The problem existing in the existing grinding process of ultra-thin hard and brittle material substrates, on the other hand, is that the abrasive grains scratch the surface: the movement speed, trajectory, and residence time of free abrasive particles between the grinding disc and the workpiece cannot be effectively controlled. The free abrasives between the grinding disc and the workpiece interface only have larger-sized abrasive particles to produce processing effects, resulting in local scratches on the processed surface
For the method of using free abrasives for grinding processing, the key to improving the processing efficiency and processing accuracy of free abrasives is how to ensure uniform abrasive concentration distribution and as equal abrasive force as possible on the contact interface between the grinding disc and the workpiece. It is difficult to do this with chemical grinding methods, thus affecting the surface accuracy of grinding

Method used

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  • Device and method for flexible lapping and polishing of electroceramic substrate clamped by magneto-rheological effect viscoelasticity
  • Device and method for flexible lapping and polishing of electroceramic substrate clamped by magneto-rheological effect viscoelasticity
  • Device and method for flexible lapping and polishing of electroceramic substrate clamped by magneto-rheological effect viscoelasticity

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Experimental program
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Effect test

Embodiment

[0036] The structure diagram of the present invention is as figure 1 , 2 , 3, and 4, the magneto-rheological effect viscoelastically clamped flexible polishing device for electroceramic substrates of the present invention includes a grinding head spindle 1, a substrate 2, a fixing screw 3, and has a substrate with an ultra-thin hard and brittle material. 6 magnetic sleeves 4 with the same shape and size, high magnetic induction magnetic body 5, grinding disc trimming set 8, grinding disc 11, grinding disc main shaft 13, wherein the fixing screw 3 is inlaid with the substrate 2 arranged with the high magnetic induction intensity magnetic body 5 Fixed on the magnetic sleeve 4 to form a flexible grinding and polishing head, the grinding disc 11 is fixed on the grinding disc spindle 13, the grinding disc dressing set 8 is placed on the grinding disc 11, and the magnetorheological working fluid 15 is added to the grinding disc 11 through the circulation pipe 16 of the upper surfac...

Embodiment 1

[0057] Step 1: If figure 1 As shown, by the aluminum material grinding head main shaft 1, the aluminum material magnetic cover 4 and the fixing screw 3 that have the same shape and size as the ultra-thin hard and brittle material substrate 6 will press Figure 7 or Figure 8 The iron plate substrate 2 with the high magnetic induction intensity magnetic body 5 of 3000GS arranged according to the pattern shown is inlaid and fixed on the magnetic sleeve 4 to form a flexible grinding and polishing head;

[0058] Step 2: adding 20% ​​by weight of carbonyl iron powder with an average particle diameter of 5 microns in deionized water, and 8% by weight of SiO with an average particle diameter of 5 microns 2 Abrasives, 5% by weight glycerin, 5% by weight antirust agent, fully stirred to form magnetorheological fluid 15;

[0059] Step 3: Fix the grinding disc 11 on the grinding disc main shaft 13 through the pin 12, and then place the Figure 9 or Figure 10 The shown trimming surfa...

Embodiment 2

[0067] Step 1: If figure 2 As shown, by having the aluminum material magnetic sleeve 4 that is consistent with the shape and size of the ultra-thin hard and brittle material substrate 6, the fixing screw 3 and the aluminum material end cap 29 press Figure 7 or Figure 8 The iron plate substrate 2 with the high magnetic induction intensity magnetic body 5 of 4000GS is arranged regularly and fixed on the magnetic sleeve 4 to form a flexible grinding and polishing head;

[0068] Step 2: adding 20% ​​by weight of carbonyl iron powder with an average particle diameter of 3 microns in deionized water, and 8% by weight of SiO with an average particle diameter of 3 microns 2 Abrasives, 5% by weight glycerin, 5% by weight antirust agent, fully stirred to form magnetorheological fluid 15;

[0069] Step 3: Fix the grinding disc 11 on the grinding disc main shaft 13 through the pin 12, and then place the Figure 11 or Figure 12 The shown trimming surface 6 has a rectangular groove ...

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Abstract

The invention relates to a magneto-rheological effect viscoelastic clamping electroceramic substrate flexible grinding and polishing device and a flexible grinding and polishing method. The device comprises a grinding head main shaft, a base plate, a magnetic sleeve, a high-magnetic-induction-intensity magnetic body, a grinding disc trimming sleeve, a grinding disc and a grinding disc main shaft, wherein the magnetic sleeve has the same shape and the same size as the ultra-thin hard crispy material substrate, the base plate provided with the high-magnetic-induction-intensity magnetic body is embedded and fixed onto the magnetic sleeve by fixing screws for forming the flexible grinding and polishing head, the grinding disc is fixedly arranged on the grinding disc main shaft, the grinding disc trimming sleeve is arranged on the grinding disc, and magneto-rheological work liquid is added onto the upper surface of the grinding disc through a circulation pipe. The electroceramic substrate flexible grinding and polishing device based on the magneto-rheological effect can be used for carrying out grinding and polishing on the small-thickness great-warping-deformation ultra-thin hard crispy material substrate which can easily fracture in the grinding processing process and is difficult to install and clamp, the design is reasonable, and convenience and practicability are realized. The magneto-rheological effect viscoelastic clamping electroceramic substrate flexible grinding and polishing method has the advantage that the operation is simple.

Description

technical field [0001] The invention relates to a flexible polishing device and method for an electric porcelain substrate clamped by magnetorheological effect and viscoelasticity, and belongs to the innovative technology of the flexible polishing device and method for electric porcelain substrate clamped by magnetorheological effect and viscoelasticity. Background technique [0002] With the development of microelectronic technology and MEMS (microelectronic system), in order to make full use of the electrical properties of materials, the materials for making microelectronic components have expanded from single crystal silicon materials to electronic ceramic materials, such as alumina ceramics, strontium titanate ceramics, Barium titanate ceramics, etc., such electronic ceramics generally meet their electrical performance requirements through the hard particles of the constituent phases and the interface structure of the bonding phase, and the electronic ceramic substrate is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B37/00B24B37/27B24B37/34
Inventor 潘继生阎秋生路家斌王威
Owner GUANGDONG UNIV OF TECH
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