Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Process for manufacturing multielement composition high silica glass fibre fixed-length yarn

A high-silica glass fiber fixed-length and manufacturing process technology, applied in the field of high temperature resistant materials, to achieve the effect of reasonable process design

Inactive Publication Date: 2013-01-09
安徽成华新材料有限公司
View PDF3 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the future, high-silica glass fiber will develop towards multi-variety and multi-standardization, especially through post-finishing processes, such as surface coating of various elemental materials or organic materials, to improve its machinability; 2 Content method to further improve its temperature resistance, the current domestic ternary high silica fiber SiO 2 The highest content is 97%, which is lower than the SiO of multi-component high-silica glass fiber products using E glass 2 Therefore, it is the future development direction to use multi-component high-silica glass fiber to prepare high-silica glass fiber products in domestic high-silica glass fiber production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process for manufacturing multielement composition high silica glass fibre fixed-length yarn

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] see figure 1 , the multi-component high-silica glass fiber staple yarn manufacturing process includes the following steps:

[0021] ①. Using the original glass with sodium-boron-silicon ternary composition as the raw material, the fiber is formed through melting and processing.

[0022] ②. Make yarn bundles by cooling down, twisting, warping and drawing-in in sequence.

[0023] ③. Place the yarn bundle on the creel, control the temperature at 96-98° C., and treat it with steam for 5 hours.

[0024] ④. Put the heat-treated yarn bundle on the creel, then place the creel in the acid leaching tank, inject hydrochloric acid with a concentration of 3.2mol / L into the acid leaching tank for circulation, and perform leaching treatment .

[0025] ⑤. The yarn bundle after the acid leaching treatment is sprayed with water at 25-35° C., and the surface pH value is detected to be 6.7-6.8 to complete the water washing treatment.

[0026] ⑥. Dry at 100-120°C, and then perform post-...

Embodiment 2

[0030] The manufacturing process of multi-component high-silica glass fiber cut-to-length yarn includes the following steps:

[0031] ①. Using the original glass with sodium-boron-silicon ternary composition as the raw material, the fiber is formed through melting and processing.

[0032] ②. Make yarn bundles by cooling down, twisting, warping and drawing-in in sequence.

[0033] ③. Place the yarn bundle on the creel, control the temperature at 97-99° C., and treat it with steam for 5 hours.

[0034] ④. Put the heat-treated yarn bundle on the creel, then place the creel in the acid leaching tank, inject hydrochloric acid with a concentration of 3.2mol / L into the acid leaching tank for circulation, and perform leaching treatment .

[0035] ⑤. The yarn bundle after the acid leaching treatment is sprayed with water at 32-39° C., and the surface pH value is detected to be 6.6-6.7 to complete the water washing treatment.

[0036] ⑥. Dry at 120-140°C, and then perform post-proces...

Embodiment 3

[0039] The manufacturing process of multi-component high-silica glass fiber cut-to-length yarn includes the following steps:

[0040] ①. Using the original glass with sodium-boron-silicon ternary composition as the raw material, the fiber is formed through melting and processing.

[0041] ②. Make yarn bundles by cooling down, twisting, warping and drawing-in in sequence.

[0042] ③. Place the yarn bundle on the creel, control the temperature at 97-98° C., and treat it with steam for 5 hours.

[0043] ④. Put the heat-treated yarn bundle on the creel, then place the creel in the acid leaching tank, inject hydrochloric acid with a concentration of 3.2mol / L into the acid leaching tank for circulation, and perform leaching treatment .

[0044] ⑤. The yarn bundle after the acid leaching treatment is sprayed with water at 35-36° C., and the surface pH value is detected to be 6.5-6.6 to complete the water washing treatment.

[0045] ⑥. Dry at 130-150°C, and then perform post-proces...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a high-temperature resistant material, belongs to the field of special glass fibre materials and particularly relates to a multielement composition high silica glass fibre fixed-length yarn. The process comprises the following steps of: melting and processing sodium-boron-silicon three-element composition original glass as a raw material so as to perform fibre forming; sequentially carrying out calcination, cabling, warping and drawing-in to manufacture a yarn bundle; and then carrying out thermal treatment, acid leaching, water treatment, baking, thermal sintering and aftertreatment working procedures, so as to obtain the multielement composition high silica glass fibre fixed-length yarn. The process is reasonable in design and provides revelation for processing multielement composition high silica glass fibre products, so that the process can be widely applied to the production of various high silica glass fibre continuous filaments, short shreds, fabrics, mesh fabrics, gore text fabrics, punched felts, belts, sleeves and rope products, and the like. The multielement composition high silica glass fibre fixed-length yarn product is wider in application range, and is mainly used as an anti-ablation and heat-insulated insulating material in the aerospace and defence industry field, and used for high-temperature metal liquid filtration in the field of precision casting of cast copper, cast iron and the like, and heat insulation, protection, insulation and the like in the chemical engineering, metallurgy and building materials industries.

Description

technical field [0001] The invention relates to a high-temperature-resistant material, which belongs to the field of special glass fiber materials, in particular to a manufacturing process of multi-component high-silica glass fiber cut-to-length yarns. Background technique [0002] High silica glass fiber is a kind of high temperature resistant inorganic fiber, its silica content is 95% to 99%, and it can be used for a long time at 900°C. It is a reinforced material with high temperature resistance, ablation resistance, heat insulation and heat preservation functions. In recent years, with the gradual prohibition of the use of asbestos materials in the world and the promotion of the use of "non-ceramic" fiber products, high-silica glass fibers have been widely developed and applied. [0003] There are mainly two production methods of high silica glass fiber in the world, namely acid leaching method and sol-gel method. The sol-gel method has not yet formed an industrialized...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/18D02J13/00C03B37/01D06M11/13D06L1/12
Inventor 刘成义
Owner 安徽成华新材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products