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Porous composite pearlite heat insulating material

A technology of thermal insulation material and perlite, applied in thermal insulation, building components, applications, etc., can solve the problems of reduced thermal insulation effect, easy freezing, complex shape, etc., to achieve the effect of enhancing thermal insulation performance and good thermal insulation effect

Inactive Publication Date: 2013-05-15
张峥
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of the prior art is that firstly wet compression molding is required, which requires more production equipment and more investment; the wet compression molding process leads to a compact structure of the finished product, although The density is high, and the strength of the finished product is high, but the more important thermal insulation performance of the thermal insulation material is undoubtedly reduced compared with the porous structure; the perlite thermal insulation profiles produced by the prior art mainly rely on the microporous structure of the perlite itself to generate thermal insulation effect
In this way, to achieve the same thermal insulation effect, thicker size, dense structure and thicker size requirements are required, which undoubtedly requires more raw materials, plus more investment in production equipment, and the cost increases; and this technology is also affected by the shape of the mold. Due to the limitations of molding equipment and compression molding equipment, it can only produce products with simple shapes such as flat plates or blocks, and there is a problem that products with complex shapes cannot be directly reached; and the materials after demoulding in a wet state are easily damaged, which reduces the production efficiency, and increased product limitations
In addition, the relatively high density and poor thermal insulation effect of the existing technology bring many shortcomings in the building design, such as shared area, building load, and construction convenience and safety; The method of directly plastering the wall is easily affected by weather factors such as temperature and rainfall before drying, and the construction period and quality after completion; because the slurry carries a lot of water, there are problems such as inconvenient transportation, high cost, and easy freezing in winter, while viscous slurry Insulation profiles coated with other materials either have lower insulation effect under the same thickness, or the cost is too high, which lacks competitiveness, which is purely superfluous

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1: use density is 60kg / m 3 Perlite particles are used as raw materials to prepare insulation materials.

[0028] (1), adding 9% TDI by weight to an appropriate amount of water to form a mixed solution, putting 3.6% polycrystalline alumina fibers into the mixed solution of TDI and water, stirring and beating until the polycrystalline alumina fibers are completely dispersed;

[0029] (2) Add 45.6% bentonite and 0.5% anti-crack fiber to the mixed liquid prepared in step (1), and add an appropriate amount of water to continue stirring until the bentonite is fully mixed with the liquid to form a viscous slurry;

[0030] (3) Add an appropriate amount of water to polyacrylamide with a weight ratio of 2.3% to make it liquid, add it to the viscous slurry prepared in step (2), add 9% water repellent, and stir evenly to make a colloidal mother liquor ;

[0031] (4), the perlite particle that is 30% by weight is mixed into colloidal mother liquor, adds water and adjus...

Embodiment 2

[0034] Embodiment 2: use density is 60kg / m 3 Perlite particles are used as raw materials to prepare insulation materials.

[0035] (1), adding 9% TDI to an appropriate amount of water by weight, putting 3.6% polycrystalline alumina fibers into the mixture of TDI and water, stirring and beating until the polycrystalline alumina fibers are completely dispersed;

[0036](2) Add 45.6% bentonite and 0.5% anti-crack fiber to the mixed liquid prepared in step (1), and add an appropriate amount of water to continue stirring until the bentonite is fully mixed with the liquid to form a viscous slurry;

[0037] (3), the polyacrylamide with a weight ratio of 2.3% is adjusted to a liquid state by adding an appropriate amount of water, and then added to the slurry in step (2), and then added with 9% water-repellent agent, stirred evenly, and made into a colloidal mother liquor;

[0038] (4), mixing the perlite particles with a weight ratio of 30% into the colloidal mother liquor, adding a...

Embodiment 3

[0041] Embodiment 3: use density is 125kg / m 3 Preparation of insulation materials from perlite particles

[0042] (1), adding 7% TDI into an appropriate amount of water by weight, putting 2.9% polycrystalline alumina fibers into the mixture of TDI and water, stirring and beating until the polycrystalline alumina fibers are completely dispersed;

[0043] (2) Add 35.9% bentonite and 0.4% anti-crack fiber to the mixed liquid prepared in step (1), and add an appropriate amount of water to continue stirring until the bentonite is fully mixed with the liquid to form a viscosity slurry;

[0044] (3), the polyacrylamide that is 1.8% by weight is adjusted into a liquid state by adding an appropriate amount of water, added to the slurry in step (2), and then added with 7% water-repellent agent, stirred evenly, and made into a colloidal mother liquor;

[0045] (4), mixing the perlite particles with a weight ratio of 45% into the colloidal mother liquor, adding an appropriate amount of ...

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Abstract

The invention belongs to the technical field of heat insulating material preparation and relates to a porous composite pearlite heat insulating material. The heat insulating material is made of the following raw materials in percent by weight: 15-60 percent of pearlite particles, 30-70 percent of bentonite, 2-10 percent of polycrystalline aluminum oxide fiber, 0-1 percent of anti-cracking fiber, 1-10 percent of polyacrylamide, 5-20 percent of toluene diisocynate (TDI-, 100-65) and 5-10 percent of water repellent, wherein the diameter of the pearlite particles is no more than 6mm; the weight percentage of aluminum oxide in the polycrystalline aluminum oxide fiber is 30-90 percent; the anti-cracking fiber comprises polypropylene and the length of the anti-cracking fiber is 1-10cm; and the molecular weight of the polyacrylamide is 3-12 million. The porous composite pearlite heat insulating material has the advantages that the production process is simple, the scientificity is good, the production cost is low, the raw materials are easy to obtain, the heat insulating performance of a product is good, the weight is light and the popularization and application are facilitated.

Description

Technical field: [0001] The invention belongs to the technical field of thermal insulation material preparation, and relates to a thermal insulation plate-like material with a novel composite structure used in construction occasions, in particular to a porous composite perlite thermal insulation material. Background technique: [0002] Since the promulgation and implementation of Document No. 65 of the Ministry of Public Security in 2011, Class A fireproof exterior wall insulation has been included in the mandatory standards for exterior wall insulation of civil buildings. Due to the withdrawal of Class B fireproof materials, the market has become more interested in exterior wall insulation materials with Class A fireproof standards. There is a great demand; expanded perlite particles are a common non-combustible thermal insulation material. The thermal insulation material based on it has the characteristics of low price, light weight, long-term use without deformation, no sh...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04B1/76C04B38/00
Inventor 张峥张耀方
Owner 张峥
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