Preparation method of composition used for rubber product, and product thereof

A technology for rubber products and compositions, which is applied in the preparation of raw materials for rubber products and compound compositions for rubber products, and can solve problems such as low utilization, pollution, and small evaporation area of ​​materials

Inactive Publication Date: 2012-02-08
陈汇宏 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the current rubber processing industry chain, due to the kneading and plasticizing process of a large amount of powder auxiliary materials and high-elastic solid rubber, there are always problems of high energy consumption and powder pollution in the mixing process. Problem: The waste rubber recycling industry at the end of the rubber industry chain, although the waste rubber has been turned into recycled resources has been utilized, but when it is used, there is still a high-energy-consuming mixing process between powder and high-elastic solid rubber. In addition, when preparing new rubber in the prior art, due to the high viscosity of the rubber material and the inability to withstand high temperature, the evaporation area of ​​the material is small, so there is high energy consumption for dehydration or dehydration of the rubber material and the efficiency of the dehydration equipment low problem
In short, the dehydration of rubber materials, the high energy consumption and low efficiency of the dehydration process, the high energy consumption of the rubber mixing process, and the powder pollution that have plagued the rubber processing industry for a long time have not been effectively solved, let alone these problems. To optimize the use of related technical solutions, the industry department hopes that relevant

Method used

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  • Preparation method of composition used for rubber product, and product thereof
  • Preparation method of composition used for rubber product, and product thereof
  • Preparation method of composition used for rubber product, and product thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0072] Prepare the rubber powder-rubber compound composition of 233 weight parts, concrete steps are:

[0073] 1-1. Preparation of mixed powder of rubber powder and powder auxiliary materials: 100 parts by weight of waste tire tread rubber particles of 20 to 30 mesh (that is, regenerated waste rubber vulcanized rubber particles, the same below), mixed with waste tires finer than or equal to 200 mesh 33 parts by weight of pyrolysis carbon black of tire side rubber and nylon miscellaneous fibers in waste tires, add emulsifier (optional sodium stearate or / and polyoxyethylene fatty alcohol ether) 0.033 ~ 1 part by weight, add stearic acid 1 part by weight, after mixing with a stirrer, the formula is pulverized by a known elastic body normal temperature fine grinder (also called: normal temperature disc type fine rubber grinder, the same below), treated with a cyclone classifier and a 100-mesh vibrating screen, and coarsely After the materials are returned and treated, about 133 pa...

Embodiment 2

[0078] Prepare the rubber powder-rubber composite composition of 160 weight parts, concrete steps are:

[0079] 2-1. Preparation of mixed powder of rubber powder and powder auxiliary materials: use 15 parts by weight of 15-30 mesh waste tire tread rubber particles (i.e. regenerated waste rubber vulcanized rubber particles), and 45 parts by weight of carbon black finer than 1000 mesh , add 1 weight part of surfactant (optional sodium stearate), after mixing with a stirrer, the formula material is pulverized by a known elastomer normal temperature fine crusher, then classified, sieved, and the coarse material is returned to be crushed again. , Obtain about 60 parts by weight of waste tire vulcanized rubber powder and powdered carbon black mixture that is finer than or equal to 100 mesh and contains a surfactant for use.

[0080]2-2. Mixing and coagulation with rubber emulsion: In a stirring mixer not less than 1500L, first pump about 1000L of clear water, and put all the vulcani...

Embodiment 3

[0084] Prepare the rubber powder-rubber compound composition of 194 weight parts, concrete steps are:

[0085] 3-1. Preparation of rubber powder: use 20 parts by weight of waste tire tread rubber particles of 15-30 mesh, 10 parts by weight of white carbon black and 2 parts by weight of carbon black, add anionic surfactant (optional sodium stearate ) 0.01 parts by weight, after mixing with a stirrer, the formula material is pulverized by a known elastomer normal temperature pulverizer, then classified, sieved, and the coarse material is returned to be crushed again to obtain a compound that is finer than or equal to 100 mesh and contains a surfactant About 32 parts by weight of vulcanized rubber powder and powdered white carbon black, carbon black mixture, and then import 38 parts by weight of high wear-resistant carbon black (N330), and then add environmentally friendly rubber filler oil or / and ring 24 parts by weight of paraffin oil or / and machine oil or / and rubber seed oil, ...

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Abstract

The invention discloses a preparation method of a composition used for a rubber product, and a product thereof. The method comprises steps that: under normal temperature, reclaimed rubber particles are mechanically crushed into reclaimed rubber powder with mixed sizes or graded sizes of no more then 90 meshes and no less than 200 meshes, or the reclaimed rubber powder with powdery auxiliary materials, or a watery material thereof, and/or a material composed of the rubber powder mixed with a softener; the material obtained in the previous step is mixed with a rubber emulsion or a rubber solution or a coagulated wet rubber phase which is not dried; the mixture is processed through a liquid removing treatment, such that a solid rubber powder-rubber composite product is obtained; or the mixture is not processed through the liquid removing treatment, such that a rubber powder-rubber composite product containing water or liquid is obtained. Compared to a processing technology in current rubber industries wherein rubber powder is masticated into high-elasticity rubber balls, the method provided by the invention is substantially energy saving. Compared to a wet rubber drying process in the current rubber industries, the method provided by the invention has greatly improved efficiency. With the provided composite product, upstream, middle stream and downstream of a rubber industrial link can be tightly combined, and benefits such as energy saving, discharge reducing, and efficiency enhancing can be provided.

Description

technical field [0001] The invention belongs to the technical field of rubber processing, and relates to a method for preparing raw materials for rubber products, in particular to a method for preparing a compound composition for rubber products by using recycled waste rubber resources and rubber raw materials. Background technique [0002] As we all know, from a practical point of view, the vast majority of rubber products are not made of pure rubber alone. Over the past hundred years, a traditional and mainstream processing method has gradually formed, that is, the primary rubber The processing plant extracts the emulsion (that is, natural rubber emulsion) from the rubber source plant, and then processes the emulsion through demulsification and dehydration to obtain a solid natural rubber with high elasticity; or it is first refined from petroleum by a petrochemical plant, Prepare various polymer monomers, such as styrene, isoprene, etc., and then obtain synthetic rubber e...

Claims

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Application Information

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IPC IPC(8): C08L17/00C08L21/02C08L7/02C08L9/06C08L9/00
Inventor 陈汇宏胡嘉庆
Owner 陈汇宏
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