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Insulator with diamond protective layer and production method thereof

A technology for insulators and protective layers, which is applied in the field of insulators with diamond protective layers and its production, can solve the problems of anti-flashover and anti-breakdown performance that cannot meet actual needs, achieve excellent ultraviolet resistance, excellent anti-pollution performance, reduce Effects of Pollution Flashover Accidents

Inactive Publication Date: 2013-07-10
刘铁林 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous increase of the transmission capacity of transmission lines and the development of ultra-high voltage technology, the requirements for insulators are getting higher and higher. The anti-flashover and anti-breakdown performance of the above-mentioned various insulators can no longer meet the actual needs, and it is urgent to develop an anti-fouling performance. Good new surface modified insulator

Method used

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  • Insulator with diamond protective layer and production method thereof
  • Insulator with diamond protective layer and production method thereof
  • Insulator with diamond protective layer and production method thereof

Examples

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Effect test

Embodiment 1

[0023] Embodiment 1, production has the suspension type resin insulator with diamond protection layer

[0024] 1) Shield the part of the outer surface of the suspended resin insulator body that is in contact with the wire;

[0025] 2) Chemical vapor deposition of a layer of diamond protective layer on the outer surface of the insulator after the shielding treatment in step 1), and removing the shielding described in step 1), to obtain the insulator provided by the present invention. In the chemical vapor deposition step, the deposition equipment is an existing chemical vapor deposition furnace commonly used, and the raw material gas used is methane; during deposition, the deposition furnace is first evacuated to a vacuum degree of 10 -1 Pa, open the valves of argon and methane gas, keep the deposition pressure in the furnace at 1Pa, start chemical vapor deposition, the deposition rate is 6nm / min, the deposition temperature is room temperature, and stop after 10 minutes of depo...

Embodiment 2

[0027] Embodiment 2, production has the glass insulator of diamond protection layer

[0028] 1) Shield the part of the outer surface of the glass insulator body that is in contact with the wire;

[0029] 2) Chemical vapor deposition of a layer of diamond protective layer on the outer surface of the insulator after the shielding treatment in step 1), and removing the shielding described in step 1), to obtain the insulator provided by the present invention. In the chemical vapor deposition step, the deposition equipment is an existing chemical vapor deposition furnace commonly used, and the raw material gas used is natural gas; during deposition, the deposition furnace is first evacuated to a vacuum degree of 10 -1 Pa, open the valves of argon and natural gas, keep the deposition pressure in the furnace at 5Pa, start chemical vapor deposition, the deposition rate is 5nm / min, the deposition temperature is room temperature, and stop after 12 minutes of deposition, that is, on the ...

Embodiment 3

[0031]Embodiment 3, production has the ceramic insulator of diamond protection layer

[0032] 1) Shield the part of the outer surface of the ceramic insulator body that is in contact with the wire;

[0033] 2) Chemical vapor deposition of a layer of diamond protective layer on the outer surface of the insulator after the shielding treatment in step 1), and removing the shielding described in step 1), to obtain the insulator provided by the present invention. In the chemical vapor deposition step, the deposition equipment is an existing chemical vapor deposition furnace commonly used, and the raw material gas used is ethylene; the deposition furnace is first evacuated to a vacuum degree of 10 -1 Pa, open the valves of argon and ethylene gas, keep the deposition pressure in the furnace at 10Pa, start chemical vapor deposition, the deposition rate is 3nm / min, the deposition temperature is room temperature, and stop after 20 minutes of deposition, that is, in the ceramic insulator...

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Abstract

The invention discloses an insulator with a diamond protective layer and a production method thereof. The insulator comprises an insulator body, wherein the part on the outer surface of the insulator body, which is not contacted with an electric wire, is fully deposited with the diamond protective layer, and the thickness of the diamond protective layer is 60 nanometers to 1000 nanometers; and the method for producing the insulator with the diamond protective layer comprises the following steps of: firstly, shielding the part which is arranged on the outer surface of the insulator body and contacted with the electric wire; secondly, producing the diamond protective layer on the outer surface of the insulator body through chemical vapor deposition to obtain the insulator. The insulator provided by the invention has good anti-pollution performance and excellent ability to resist ultraviolet light, and plays an important role in reducing the occurrence of pollution flashover accidents.

Description

technical field [0001] The invention relates to an insulator and a production method thereof, in particular to an insulator with a diamond protective layer and a production method thereof. Background technique [0002] Insulators are an indispensable part of power transmission and transformation equipment, and are closely related to the development of the national economy, especially the development of the power industry. With the continuous increase of the transmission capacity of transmission lines and the development of ultra-high voltage technology, the requirements for insulators are getting higher and higher. The performance of the currently used porcelain and glass insulators can no longer fully meet the needs of power operation and safety. In recent years, a new type of insulator-composite insulator has been developed. Composite insulators are composed of three parts: core rod, umbrella disk and metal terminal. Among them, the mandrel is generally made of epoxy gl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B17/50H01B19/04
Inventor 周国泰刘铁林
Owner 刘铁林
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