Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Raw material formulation of ladle heat insulation cover and preparation method of ladle heat insulation cover

A technology of thermal insulation cover and ladle, applied in the field of refractory materials, can solve the problems of erosion, deterioration and hardening of thermal insulation cotton, long residence time, poor thermal insulation effect, etc., and achieve the effect of reducing raw material cost, good construction performance, and good thermal shock resistance stability.

Inactive Publication Date: 2012-01-25
陈红良
View PDF4 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The ladle is the main equipment used in the steelmaking system. During the steelmaking process, the molten steel stays in the ladle for a long time. In order to ensure the temperature of the molten steel, in addition to the thermal insulation effect of the ladle body, the thermal insulation effect of the thermal insulation cover must also be good. Existing Most of the insulation cover materials are basically clay castables and high aluminum castables, which have poor thermal insulation effect and low service life.
[0003] In order to improve the insulation effect, many manufacturers use insulation cotton as the insulation cover material, which has greatly improved the insulation effect, but because the steel slag in the ladle is easy to splash on the insulation cover, the insulation cotton is corroded, deteriorated and hardened, resulting in serious peeling off

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1, the raw material formula of ladle insulation cover, described raw material (mass percentage) is made of 45% brown corundum hollow ball, 15% brown corundum, 26% mullite, 6% alumina fine powder, 6% silicon fine powder, 1.9% ρ-Al 2 o 3 Powder, 0.1% dispersant composition. The granularity requirements of the raw materials are brown corundum hollow sphere particles of 8-0.1 mm, brown corundum fine powder of 180 mesh, and mullite fine powder of 180 mesh.

[0020] The preparation method that adopts above-mentioned raw material formula to make ladle insulation cover comprises the steps:

[0021] 1) Stir the prepared raw materials evenly, and the raw materials are added in the order of brown corundum hollow sphere particles-silica powder and ρ-Al 2 o 3 , Dispersant fine powder - brown corundum and mullite fine powder - superplasticizer;

[0022] 2) Add 6% water of the total mass of raw materials to the stirred raw materials and mix and stir for 3-5 minutes;

...

Embodiment 2

[0025] Embodiment 2, the raw material formula of ladle insulation cover, described raw material (mass percentage) is made of 50% brown corundum hollow ball, 18% brown corundum, 15% mullite, 8% alumina micropowder, 5% silicon micropowder, 3.8% ρ-Al 2 o 3 Powder, 0.2% dispersant composition. The granularity requirements of the raw materials are brown corundum hollow sphere particles of 8-0.1 mm, brown corundum fine powder of 180 mesh, and mullite fine powder of 180 mesh.

[0026] The preparation method that adopts above-mentioned raw material formula to make ladle insulation cover comprises the steps:

[0027] 1) Stir the prepared raw materials evenly, and the raw materials are added in the order of brown corundum hollow sphere particles-silica powder and ρ-Al 2 o 3 , Dispersant fine powder - brown corundum and mullite fine powder - superplasticizer;

[0028] 2) Add water with 8% of the total mass of raw materials to the stirred raw materials and mix and stir for 3-5 minute...

Embodiment 3

[0031] Embodiment 3, the raw material formula of ladle insulation cover, described raw material (mass percentage) is made of 40% brown corundum hollow ball, 16.8% brown corundum, 25% mullite, 7% alumina micropowder, 6% silicon micropowder, 5% ρ-Al 2 o 3 Powder, 0.2% dispersant composition. The granularity requirements of the raw materials are brown corundum hollow sphere particles of 8-0.1 mm, brown corundum fine powder of 180 mesh, and mullite fine powder of 180 mesh.

[0032] The preparation method that adopts above-mentioned raw material formula to make ladle insulation cover comprises the steps:

[0033] 1) Stir the prepared raw materials evenly, and the raw materials are added in the order of brown corundum hollow sphere particles-silica powder and ρ-Al 2 o 3 , Dispersant fine powder - brown corundum and mullite fine powder - superplasticizer;

[0034] 2) Add water with 7% of the total mass of raw materials to the stirred raw materials and mix and stir for 3-5 minute...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a raw material formulation of a ladle heat insulation cover, which consists of the following components in percentage by weight: 40 to 60 percent of brown fused alumina hollow sphere, 10 to 20 percent of brown fused alumina, 15 to 30 percent of mullite, 1 to 10 percent of alumina micro powder, 1 to 10 percent of silicon micro powder, 1 to 5 percent of Rho-Al2O3 powder, and0.1 to 0.2 percent of dispersant. The method for preparing the ladle heat insulation cover according to the raw material formulation comprises the following steps: 1) stirring the prepared raw materials evenly; 2) adding water which is 6 to 8 percent of the total weight of the raw materials into the well-stirred raw materials, and mixing and stirring the mixture for 3 to 5 minutes; 3) pouring and forming the mixture, and mold unloading after 8 to 12 hours of maintenance; and 4) drying the product at a temperature of between 100 and 120 DEG C. The ladle heat insulation cover prepared by adopting the raw material formulation of the ladle heat insulation cover has the advantages of small stacking density, low heat conductivity, good thermal shock resistance stability, erosion resistance, good workability, low price, and long service life.

Description

technical field [0001] The invention relates to a refractory material, in particular to a raw material formula of a ladle insulation cover for steelmaking and a preparation method of the ladle insulation cover. Background technique [0002] The ladle is the main equipment used in the steelmaking system. During the steelmaking process, the molten steel stays in the ladle for a long time. In order to ensure the temperature of the molten steel, in addition to the thermal insulation effect of the ladle body, the thermal insulation effect of the thermal insulation cover must also be good. Existing The heat preservation cover materials are basically clay castables and high aluminum castables, which have poor heat preservation effect and low service life. [0003] In order to improve the insulation effect, many manufacturers use insulation cotton as the insulation cover material, which has greatly improved the insulation effect. However, the steel slag in the ladle is easy to splas...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66B22D41/00
Inventor 陈红良陈雪飞蒋志忠江红芬
Owner 陈红良
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products