Regenerated plastic base sisal hemp fiber reinforced construction mould plate and its processing method

A technology of building formwork and sisal fiber, applied in the field of building formwork and its processing, can solve the problems of rapid destruction of the formwork surface, lack of affinity, filling and other problems, so as to achieve lower production and construction costs, more repeated use, and expanded applications. field effect

Inactive Publication Date: 2008-04-23
WUHAN TEXTILE UNIV
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Due to the high amount of waste and damage when assembling or disassembling the formwork, generally it can only be reused two or three times. Therefore, in actual construction projects, the consumption of natural resources such as bamboo and wood is extremely alarming; if steel formwork is used, other Assembly and disassembly are also very troublesome, and storage is also very inconvenient in large-scale construction projects; at present, the formwork structure and materials used at home and abroad have made great progress, but the problem of punching holes in the formwork has not been well resolved , the formwork is damaged after punching, especially the bamboo formwork and plywood formwork. Due to the erosion of the cement slurry in the concrete, the formwork is easily deformed during use. The gap between the formwork and the tension bolts is filled with cement slurry. Bolts produce a lot of resistance, and the template surface is destroyed quickly, which cannot reach the designed number of uses, and the flatness is not good, it is easy to crack, and the service life is short, which urgently needs to be improved
[0008] With the development of the plastics processing industry, there are also wood-plastic formworks and bamboo-plastic formworks made of waste plastics, wood, and bamboo composites on the market, such as patents CN1486841A, CN1584257A, etc. This wood-plastic formwork and bamboo-plastic formwork are one On the one hand, it solves the problem of waste plastic recycling and reuse, and at the same time, it also solves the problem that the conventional formwork is easy to deform, the gap between the formwork and the pull bolts is filled with cement slurry, the formwork surface is destroyed quickly when the formwork is removed, the flatness is not good, and the service life is short, etc. problems, has a good application prospect
[0009] The building templates produced by waste plastics currently on the market mainly have the following problems in production and use: (1) Since materials such as wood chips and bamboo chips have no affinity with plastics, at the same time, in order to ensure the physical and mechanical properties of the templates Performance, wood chips or bamboo chips are required to be tight when they are arranged, and it is difficult for plastic materials to pass through these wood chips or bamboo chips to form a "rivet" effect, which makes the produced bamboo-plastic and wood-plastic templates easy to crack; (2) wood chips, bamboo The strengthening effect of the sheets on the made building formwork has directionality. Only through a certain arrangement can the force of the formwork be isotropic. Therefore, the arrangement of wood chips and bamboo chips has a great influence on the performance of the made building formwork. At the same time, it is very complicated and cumbersome to the whole processing process; (3) Wood chips and bamboo chips are relatively "brittle", and the building templates made basically do not have bending properties, and cannot be processed into special-shaped buildings through secondary molding template

Method used

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  • Regenerated plastic base sisal hemp fiber reinforced construction mould plate and its processing method
  • Regenerated plastic base sisal hemp fiber reinforced construction mould plate and its processing method
  • Regenerated plastic base sisal hemp fiber reinforced construction mould plate and its processing method

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Effect test

Embodiment 1

[0051] Embodiment 1, waste and old PVC-based sisal fabric and sisal blade reinforced building formwork (using two layers of sisal fabric 2 and two layers of dry sisal blade 3 as reinforcing materials, two layers of sisal blade are vertically arranged, and waste and old PVC As base material 1, building formwork made of wood powder as filler, such as figure 1 shown)

[0052] (1) The sisal fiber fine-dried hemp is made into sisal yarn with a fineness of 0.2 kg / km and a twist of 80 twists / m by traditional processing technology, and then weaves it into a warp density of 10 strands / 10 cm and a weft density of 10 strands / 10 cm. It is a plain weave fabric with 10 threads / 10 cm, and the fabric width is 1.5 meters. The woven sisal fabric 2 is boiled and bleached in a 10% sodium hydroxide aqueous solution at a temperature of 100°C for 30 minutes, dried, then soaked in a 5% KH550 coupling agent solution for 30 minutes, and dried Finally, it is dried at 120°C, and the moisture content of...

Embodiment 2

[0057] Embodiment 2, waste and old PE-based sisal fabric reinforced building formwork (adopting two layers of sisal fabric 2 as the reinforcement layer, using waste and old PE as the base layer 1, using chaff powder as the building formwork made by the filler, such as figure 2 shown)

[0058] (1) The sisal fiber fine-dried hemp is made into sisal yarn with a fineness of 0.5 kg / km and a twist of 60 twists / m by traditional processing technology, and then weaves it into a warp density of 20 strands / 10 cm and a weft density of It is 20 threads / 10cm plain weave fabric, and the fabric width is 1.5 meters. The woven sisal fabric 2 is boiled and bleached in a 10% sodium hydroxide aqueous solution at a temperature of 100°C for 30 minutes, dried, then soaked in a 15% KH550 coupling agent solution for 30 minutes, and dried Finally, it is dried at 120°C, and the moisture content of the fabric is controlled below 1%.

[0059] (2) Remove sundries from the waste PVC material recovered fro...

Embodiment 3

[0062] Embodiment 3, waste and old PVC-based sisal leaves reinforced building formwork (using two layers of sisal leaves 3 as the reinforcement layer, the two layers of sisal leaves are arranged vertically, using waste and old PVC as the base layer 1, and using calcium carbonate powder as fillers) building templates such as image 3 shown)

[0063] (1) Boil the picked sisal leaves in boiling water for 10 minutes, then heat-press and dry them on a hot press at 120°C and 1.5MPa to make dry leaves, then cut the leaves to a length of 50 cm, and then put them on 0.5*0.5 cm holes, the distance between holes is 1 cm. Then put the leaves into the 20% KH560 coupling agent solution and soak for 60 minutes, then dry them at 120° C., and control the water content below 1%.

[0064] (2) Remove impurities from the waste PVC material recovered from the waste purchase station, then use mechanical washing and purification, and then cut and crush it with a crusher to make granules; feed calci...

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Abstract

The present invention relates to sisal fiber reinforced regenerated plastic building shuttering and its making process. The sisal fiber reinforced regenerated plastic building shuttering consists of laminated plastic base and sisal fabric-dry sisal leaf layer, and through hot pressing to form integral. The building shuttering is made through sorting, cleaning and pelletizing waste plastic; banburing together with stuffing to form sheet in certain size; laminating the plastic sheets and sisal fabric-dry sisal leaf layers and hot pressing. The building shuttering has high strength, high corrosion resistance, high rain water resistance, smooth surface, convenient construction and environment friendship.

Description

technical field [0001] The invention relates to a building template prepared by using sisal leaves, sisal fibers and modified waste general-purpose plastics and a processing method thereof. Background technique [0002] As we all know, building formwork is a very large and indispensable auxiliary tool in the construction industry. With the development of high-rise buildings, the amount of cast-in-place concrete structures is increasing, and the use of building formwork is also increasing. According to estimates, every The construction area per square meter generally requires an average of about 2.65 square meters of building formwork. The extensive use of building formwork has promoted the rapid development of formwork technology, the level of formwork engineering design and construction technology has been continuously improved, and the variety and specifications have increased rapidly. At present, there are mainly the following types: [0003] (1) Wooden plywood formwork...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B30/02C04B18/24C04B18/20
CPCY02W30/91
Inventor 易长海徐卫林崔卫钢姚献民
Owner WUHAN TEXTILE UNIV
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