Nonwoven fabric sheet and method for producing same
a nonwoven fabric and fabric technology, applied in the field of nonwoven fabric sheets, can solve the problems of reducing the intrinsic property of nonwoven fabrics having voids therein, reducing the lifetime of filter materials, reducing diffusion performance, heat insulation performance, etc., and achieves uniform pore size distribution, high porosity, and fine pore sizes.
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example 1
[0041] Polypropylene (manufactured by Polymirae Co., Ltd.; melting point: 150° C.; melt flow rate measured at 230° C. under 2.16 kg load: 1000 g / 10 min) was spun by a melt-blown method at a resin temperature of 300° C. and a spinning air flow of 25 Nm3 / kg (air flow amount used for spinning 1 kg of a resin), and fibers were collected with a web former to obtain a melt-blown nonwoven original fabric with a basis weight of 12 g / m2. The average fiber diameter of the nonwoven original fabric obtained was 2.7 μm. The nonwoven original fabric obtained was pressed with a roll machine having a rubber roller (Young modulus: 200 kg / cm2) at 100° C. and a steel roller at 100° C. The linear pressure was set to 20 kg / cm and the processing speed was set to 10 m / min. A nonwoven fabric sheet having properties shown in Table 1 was obtained. The obtained nonwoven fabric sheet had a large number of small pores and its appearance was white.
example 2
[0042] Polypropylene (manufactured by Polymirae Co., Ltd.; melting point: 150° C.; melt flow rate at 230° C. under 2.16 kg load: 1000 g / 10 min) was spun by a melt-blown method at a resin temperature of 300° C. with a spinning air flow of 40 Nm3 / kg (air flow amount used for spinning 1 kg of a resin), and fibers were collected with a web former to obtain a melt-blown nonwoven original fabric with a basis weight of 12 g / m2. The average fiber diameter of the nonwoven original fabric obtained was 1.8 μm. The nonwoven original fabric obtained was pressed with a roll machine having a rubber roller at 100° C. and a steel roller at 100° C. in the same manner as Example 1. The linear pressure was set to 20 kg / cm and the processing speed was set to 10 m / min. A nonwoven fabric sheet having properties shown in Table 1 was obtained. The obtained nonwoven fabric sheet had a large number of small pores and its appearance was white.
example 3
[0043] Spinning was performed under the same spinning conditions as Example 2 to obtain a melt-blown original fabric with a basis weight of 20 g / m2. The nonwoven original fabric obtained was pressed with a roll machine having a rubber roller at 100° C. and a steel roller at 100° C. in the same manner as Example 1. The linear pressure was set to 20 kg / cm and the processing speed was set to 10 m / min. A nonwoven fabric sheet having properties shown in Table 1 was obtained. The obtained nonwoven fabric sheet had a large number of small pores and its appearance was white.
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