Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Halogen-free reaction extruded expansible flame-proof polythene comprising organic metal complex and its preparation method

A reactive extrusion and organometallic technology, which is applied in the field of halogen-free polyethylene and its preparation, can solve the problems of unsuitability for industrial production, low flame retardant efficiency, and environmental pollution, and achieve easy large-scale industrial production and increase oxygen index resistance. Combustibility, good charcoal effect

Active Publication Date: 2006-11-22
SICHUAN UNIV
View PDF2 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Unfortunately, although halogenated flame retardants have the advantages of less addition and significant flame retardant effect, they used to occupy a dominant position in flame retardant polyethylene, but when they burn and decompose, they will produce toxic and shielding gases, and some brominated Aromatic flame retardants also produce highly toxic brominated dibenzoxanes and brominated dibenzofurans when burned, which not only pose a threat to human life, but also pollute the environment, and have been gradually abandoned; inorganic Hydroxides have a wide range of sources and are cheap, but their flame retardant efficiency is low. Usually, the addition amount in polyolefins needs to reach 50-70% to have a flame retardant effect. Due to the poor compatibility between inorganic hydroxides and polyolefins , in the case of such a large amount of addition, it will undoubtedly affect the physical and mechanical properties of the material; and intumescent flame retardants, such as Mi Renxi in "New Developments in Intumescent Flame-Retardant Polyethylene" ("Flame Retardant Materials and "Technology" 1992 (4): 15), the treatment of polyethylene with phosphorus-polyol-cresol formaldehyde resin introduced in the article, and the polyaryl phosphate oligomerization introduced in the book "Flame Retardant Materials and Application Technology" edited by Wang Yongqiang flame-retardant polyethylene; US4966931 discloses selecting or using melamine-modified ammonium polyphosphate and 1,3,5-triazine derivatives to form an intumescent non-halogen flame retardant polypropylene or polyethylene, Xu Jingjing said in " Research progress of phosphorus-based halogen-free flame retardants" ("Colloids and Polymers" 2005 (23): 39) introduced the application of ammonium polyphosphate in polyolefin flame retardant, although treated with these intumescent flame retardants The final polyethylene exhibits low-smoke, non-toxic, good flame-retardant effect and certain droplet resistance, but there are still problems of one kind or another to varying degrees: such as the flame-retardant effect is not ideal enough, and the droplet resistance is not enough. It needs to be improved, and the amount of flame retardant added is relatively large, because the hygroscopicity of ammonium polyphosphate will have a negative impact on the flame retardant performance, etc.
Although the self-synthesized pentaerythritol ester flame retardant is contained in the compound intumescent flame retardant, the addition amount of ammonium polyphosphate and melamine phosphate is reduced, and the adverse effect of the hygroscopicity of ammonium polyphosphate on the flame retardancy of the material is reduced. The efficiency of the flame retardant is improved, coupled with the synergistic flame retardant effect produced by the organometallic complex and the compound intumescent flame retardant, not only greatly improves the oxygen index flame retardant performance of the polyethylene material, but also greatly improves the performance of the polyethylene material. The vertical burning property of droplet resistance solves the problem that it is difficult for polyethylene materials to achieve high flame retardant levels required in the electrical and construction industries. However, the synthesis of pentaerythritol ester flame retardants requires many process steps, long preparation cycles, and difficult operation. More complex, not suitable for industrial production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Halogen-free reaction extruded expansible flame-proof polythene comprising organic metal complex and its preparation method
  • Halogen-free reaction extruded expansible flame-proof polythene comprising organic metal complex and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1、8、9、13

[0025] (1) Preparation of reaction extruded flame retardant masterbatch First mix dipentaerythritol and melamine phosphate in a molar ratio of 1:2, and then add 20% of the total weight of the flame retardant masterbatch. Ethylene is mixed as a carrier resin, and the mixture is put into a twin-screw extruder, extruded at a speed of 40 rpm and a temperature of 160-190°C, pelletized, and dried;

[0026] (2) The compounding ratio of reactive extrusion flame retardant masterbatch and ammonium polyphosphate after compounding and mixing, as well as the type and proportion of organometallic complexes mixed in the high-speed mixer and the amount of polyethylene added are shown in Table 1;

[0027] (3) Drying: Dry the uniformly mixed mixture at a temperature of 70°C for 9 hours;

[0028] (4) Melt mixing Put the dried mixture into a twin-screw extruder, and control the temperature in each zone of the extruder to 150°C, 160°C, 170°C, 170°C, 160°C, and 150°C for melt blending Extrusion, ...

Embodiment 2、5~7

[0031] (1) Preparation of reaction extruded flame retardant masterbatch First mix pentaerythritol and melamine phosphate in a molar ratio of 1:1.2, and then add 20% low density polyethylene based on the total weight of the flame retardant masterbatch Mix as a carrier resin, put the mixture into a twin-screw extruder, extrude, pelletize, and dry at a speed of 50 rpm and a temperature of 260-290°C;

[0032] (2) Compounding and mixing The dried reactive extrusion type flame retardant masterbatch and ammonium polyphosphate are compounded in the proportions listed in Table 1 respectively in terms of weight percentage content in expanded flame retardant polyethylene, and compounded with Table 1 The organometallic complexes of the listed varieties and proportions and polyethylene are mixed uniformly in a high-speed mixer;

[0033] (3) Drying: Dry the uniformly mixed mixture at a temperature of 80°C for 8 hours;

[0034] (4) Melt mixing Put the dried mixture into a twin-screw extrude...

Embodiment 3、10、12

[0037] (1) Preparation of reaction extruded flame retardant masterbatch First mix dipentaerythritol and melamine in a molar ratio of 1:1, and then add 20% low density polyethylene based on the total weight of the flame retardant masterbatch as The carrier resin is mixed, and the mixture is put into a twin-screw extruder, extruded at a speed of 10 rpm and a temperature of 270-300°C, pelletized, and dried;

[0038] (2) The compounding ratio of reactive extrusion flame retardant masterbatch and ammonium polyphosphate after compounding and mixing, as well as the type and proportion of organometallic complexes mixed in the high-speed mixer and the amount of polyethylene added are shown in Table 1;

[0039] (3) Vacuum drying Dry the uniformly mixed mixture at a temperature of 90°C for 10 hours;

[0040] The following melt mixing and cooling pelletizing steps are controlled as 50 rev / min except that the screw speed is controlled, all the other are the same as in Example 1, omitted. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a non-bittern reaction squeezing-typed bulging flame-proof polyethylene and making method with organic metal complex compound, which comprises the following parts: 65-75 percent polyethylene, 24.9-34.9 percent built reaction squeezing-typed bulging combustion inhibitor and 0.1-1 percent organic metal complex compound. The invention possesses high combustion inhibitor effect, which is fit for large scale manufacturing.

Description

1. Technical field [0001] The invention belongs to the technical field of polyolefin flame retardant products and their preparation. Specifically, the invention relates to a non-toxic polyolefin compound containing organic metal complexes and compounded reactive extrusion type intumescent flame retardants with higher flame retardant efficiency. Halogenated polyethylene and its preparation method. 2. Background technology [0002] Polyethylene (PE), as one of the most widely used general-purpose plastics, is widely used in packaging, construction, transportation, home decoration, and wire and cable due to its light weight, low toxicity, and good electrical insulation and mechanical properties. industry. However, because of its low limiting oxygen index, it is extremely flammable, which seriously affects its wide application in high flame retardant grades. Therefore, improving the flame retardancy of polyethylene has always been a research direction of scientific and technol...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06B29B9/12B29C47/40C08K3/32C08K5/3492C08K5/52
Inventor 王玉忠谢飞赵国明杨冰
Owner SICHUAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products