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Material with Zn-Cu-Ti alloy coating and preparation method and application thereof

A zn-cu-ti and alloy coating technology, which is applied in metal material coating technology, coating, medical science, etc., can solve the problems of expensive equipment, poor wrapping performance and long production cycle of laser cladding method, and achieve Suitable for large-scale industrial production, high coating bonding strength, and high coating bonding strength

Active Publication Date: 2022-04-01
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although there are many surface modification technologies for titanium and titanium alloys, there is no one method that can fully meet the clinical requirements; in addition, some surface modification technologies still have high costs, long production cycles, or deterioration of the mechanical properties of titanium and titanium alloys. shortcoming
For example, the high operating temperature of the chemical vapor deposition method is likely to cause deformation and structural changes of the substrate material, thereby reducing the mechanical properties of the substrate material and weakening the bonding force between the substrate material and the coating; although the sputtering coating temperature is low, the deformation of the workpiece is small , but its wrapping properties are poor, and the bonding strength between the film layer and the substrate is poor; the sol-gel method has disadvantages such as long production cycle, high cost, large environmental pollution, and product variability; the equipment of the laser cladding method is expensive, and The uniformity of the coating is poor; the plasma spray coating is mechanically combined with the substrate, the strength is low, and the coating uniformity of the substrate with rough or complex properties is poor, etc.

Method used

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  • Material with Zn-Cu-Ti alloy coating and preparation method and application thereof

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preparation example Construction

[0032] The preparation method of the material with Zn-Cu-Ti alloy coating provided in the embodiment of the present application includes: placing the titanium substrate in a zinc-copper alloy melt at 435°C to 520°C for immersion plating, through which the titanium element in the titanium substrate The diffusion reaction forms a Zn-Cu-Ti alloy coating on the surface of the titanium substrate, and the Zn-Cu-Ti alloy coating includes a Zn-Cu-Ti free solidification layer.

[0033] The Zn-Cu-Ti free solidification layer involved in this application is different from the free solidification layer in the general sense. The Zn-Cu-Ti free solidification layer involved in this application refers to that after a small amount of titanium enters the zinc-copper melt, it is separated from the zinc-copper melt. The coating formed by the free solidification of zinc and copper melts together.

[0034] Such as figure 1 said, figure 1 It is a microscopic cross-sectional view of a material with...

Embodiment 1

[0058] The material with Zn-Cu-Ti alloy coating that present embodiment provides, its preparation method is:

[0059] The pure titanium workpiece substrate (φ5mm×20mm) is alkaline washed. The alkaline washing solution is NaOH solution with a mass concentration of 15%, and the temperature of the alkaline washing solution is 60°C;

[0060] Wash with water at room temperature after alkali washing;

[0061] After washing with water at room temperature, carry out pickling at room temperature, and the pickling solution is 15% HNO in mass concentration 3 and 5% HF mixture, pickling time is 60s;

[0062] Rinse at room temperature again after pickling;

[0063] Dry with cold air after rinsing;

[0064] Place the surface-dried pure titanium workpiece substrate in a zinc-copper alloy melt at a temperature of 435° C., wherein the copper content is 0.5% and dip-plat for 10 seconds, then take it out and water-cool it.

[0065] The total thickness of the alloy coating on the surface of ...

Embodiment 2

[0067] The material with Zn-Cu-Ti alloy coating that present embodiment provides, its preparation method is:

[0068] The pure titanium workpiece substrate (φ5mm×20mm) is alkaline washed. The alkaline washing solution is NaOH solution with a mass concentration of 15%, and the temperature of the alkaline washing solution is 60°C;

[0069] Wash with water at room temperature after alkali washing;

[0070] After washing with water at room temperature, carry out pickling at room temperature, and the pickling solution is 15% HNO in mass concentration 3 and 5% HF mixture, pickling time is 60s;

[0071] Rinse at room temperature again after pickling;

[0072] Dry with cold air after rinsing;

[0073] Place the surface-dried pure titanium workpiece substrate in a zinc-copper alloy melt at a temperature of 460°C, wherein the copper content is 3% and dip-plat for 10s, then take it out and water-cool it.

[0074] The total thickness of the alloy coating on the surface of the pure ti...

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Abstract

The invention relates to the technical field of alloy material surface modification, and discloses a material with a Zn-Cu-Ti alloy coating and a preparation method of the material. The preparation method comprises the steps that a titanium substrate is placed in a zinc-copper alloy melt at the temperature of 435-520 DEG C for dip plating, a Zn-Cu-Ti alloy plating layer is formed on the surface of the titanium substrate through the diffusion reaction of titanium elements in the titanium substrate, and the Zn-Cu-Ti alloy plating layer comprises a Zn-Cu-Ti free solidification layer. The material with the Zn-Cu-Ti alloy coating is prepared by adopting the preparation method. The coating bonding strength of the material prepared by the method is high, and compared with an existing titanium material, the material is more difficult to release toxic ions in a corrosive environment, and the material has better antibacterial property and better biocompatibility. The material can be applied to the field of medical implant materials.

Description

technical field [0001] The invention relates to the technical field of alloy materials, in particular to a material with a Zn-Cu-Ti alloy coating and a preparation method and application thereof. Background technique [0002] With the development of society, the elderly population and patients with orthopedic diseases have an increasing demand for implantable biomedical materials. Over the past few decades, researchers have conducted extensive research on biocompatible orthopedic materials that can be implanted in the human body. Medical titanium alloys are widely used in medical implants because of their excellent comprehensive properties. However, during the use of medical titanium and titanium alloys, there are problems such as physiological corrosion releasing harmful ions and easy to cause bacterial infection. Surface modification is an effective way to improve the biocompatibility and antibacterial properties of titanium and titanium alloy materials. Although there ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61L27/06A61L27/30A61L27/50A61L27/54A61L27/58C22C18/02C23C26/02
Inventor 王彦启龙骏熊永南郑志斌王娟
Owner GUANGDONG INST OF NEW MATERIALS
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