Matte dry granular material and preparation method thereof

A technology of dry particles and raw materials, applied in the field of ceramics, can solve problems such as the influence of firing temperature in the application range, high formula temperature, easy to store dirt, etc., and achieve the effect of stabilizing matt gloss, reducing internal cracks, and wide application scenarios.

Active Publication Date: 2021-12-31
GUANGDONG NEWPEARL CERAMIC GRP CO LTD +4
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the dry granule materials used in the industry are mainly divided into two types in terms of gloss. One is bright low-temperature dry granule materials, which are mainly used in polishing products with relatively high gloss; the other is matte. At present, matt dry granules are mainly achieved by increasing the formula to achieve matte. Due to the high temperature of the formula, this kind of dry granule materials are prone to rough hand feeling and easy to hide dirt after being applied to ceramic tile products.
Moreover, in the traditional technical scheme, whether it is dry grain material with bright effect or dry grain material with matte effect, its application range is affected by the firing temperature of ceramic tiles, and there is generally a problem that the application range is not wide enough. With the development of ceramic products Diversification of specifications, from 300mm small bricks to 1600mm*3200mm or even larger slates, the existing matt dry granule materials, due to the high firing temperature of large-scale products, are used in large-scale After the product is put on, it is difficult to present its matte effect, and loses the matte characteristics of the matte dry particle itself

Method used

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  • Matte dry granular material and preparation method thereof
  • Matte dry granular material and preparation method thereof
  • Matte dry granular material and preparation method thereof

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preparation example Construction

[0052] One embodiment of the present invention provides a kind of preparation method of matte dry granular material, comprises the following steps:

[0053] S101: Weigh each raw material according to the formula, mix each raw material to obtain a mixture; wherein, in parts by weight, each raw material includes: 30-45 parts of potassium feldspar, 5-15 parts of albite, 6-10 parts of kaolin, 10-20 parts of barium carbonate, 3-8 parts of wollastonite, 3-10 parts of zinc oxide, 4-10 parts of strontium carbonate, 7-13 parts of calcite, 1-4 parts of quartz and 1-5 parts of alumina;

[0054] S102: Calcining the mixtures in step S101 to obtain a calcined product, the calcining includes the following temperature control procedures:

[0055] at the first time t 1 Internally heated to 295°C ~ 305°C, and then at the second time t 2 Internally heated to 1050°C ~ 1150°C, and then at the third time t 3 Internally heated to 1300°C ~ 1500°C, and then kept in the range of 1300°C ~ 1500°C for ...

Embodiment 1

[0069] Each raw material in the present embodiment: 35 parts of potassium feldspar, 8 parts of albite, 8 parts of kaolin, 15 parts of barium carbonate, 6 parts of wollastonite, 5 parts of zinc oxide, 6 parts of strontium carbonate, 11 parts of calcite, 2 parts of quartz 4 parts of alumina; the particle size of potassium feldspar, albite, kaolin, wollastonite, calcite, and quartz is controlled between 150 and 200 mesh; the particle size of barium carbonate, strontium carbonate, zinc oxide, and alumina Control at 200-250 mesh.

[0070] The ratio of silicon to aluminum is 4.9;

[0071] Preparation:

[0072] (1) mix each raw material, stir evenly, obtain compound;

[0073] (2) Transport the above-mentioned mixture into the frit firing furnace, and carry out firing according to the following temperature control procedure, heat to 300°C for 10 minutes, then heat to 1100°C for 30 minutes, then heat to 1450°C for 20 minutes, and then In the range of 1450 ° C for 10 minutes, then co...

Embodiment 2

[0077] Each raw material in the present embodiment: 40 parts of potassium feldspar, 6 parts of albite, 8 parts of kaolin, 18 parts of barium carbonate, 3 parts of wollastonite, 4 parts of zinc oxide, 8 parts of strontium carbonate, 7 parts of calcite, 2 parts of quartz Parts, 4 parts of alumina; Among them, the particle size of potassium feldspar, albite, kaolin, wollastonite, calcite, and quartz materials is controlled between 150 and 200 meshes, and barium carbonate, strontium carbonate, zinc oxide, and alumina materials are The particle size is controlled at 200-250 mesh, and the silicon-aluminum ratio is 5.1;

[0078] Preparation:

[0079] (1) mix each raw material, stir evenly, obtain compound;

[0080] (2) Transport the above-mentioned mixture into the frit firing furnace, and carry out firing according to the following temperature control procedure, heat to 300°C for 10 minutes, then heat to 1100°C for 30 minutes, then heat to 1450°C for 20 minutes, and then In the ra...

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Abstract

The invention relates to a matte dry granular material and a preparation method thereof. The matte dry granular material is mainly prepared from the following raw materials in parts by weight: 30-45 parts of potassium feldspar, 5-15 parts of albite, 6-10 parts of kaolin, 10-20 parts of barium carbonate, 3-8 parts of wollastonite, 3-10 parts of zinc oxide, 4-10 parts of strontium carbonate, 7-13 parts of calcite, 1-4 parts of quartz and 1-5 parts of aluminum oxide. The matte dry granular material shows stable matte gloss at different specifications of firing temperatures, and has excellent physical properties such as wear resistance and pollutant resistance.

Description

technical field [0001] The invention relates to the technical field of ceramics, in particular to a matte dry particle material and a preparation method thereof. Background technique [0002] The iterative upgrading of surface technology of ceramic products benefits from the continuous updating and upgrading of ceramic materials. Among the materials used in many ceramic products, dry granular materials are undoubtedly a relatively important ceramic application material. Dry granule materials are used in ceramic products to make the product have a more prominent surface texture. On imitation stone, sandstone, cloth grain, wood grain and other products, the surface texture of the product is more realistic than the original material. The dry granule material needs to be fired and melted in advance, and the organic matter and burnable substances in the formula are decomposed at high temperature during the process of making the dry granule, so that the dry granule material has l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C8/02C03C6/04
CPCC03C8/02C03C1/00Y02P40/60
Inventor 黄春林仝松贞徐雪英朱光耀陈育昆谢怡伟宁毓胜傅建涛简润桐叶德林
Owner GUANGDONG NEWPEARL CERAMIC GRP CO LTD
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